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New Rotor technology

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Old 12-17-08, 09:39 AM
  #301  
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Stuff looks awesome!!! Keep up the good work.
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Old 12-28-08, 12:45 PM
  #302  
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these rotors with mazda's next Gen. Aluminum Side housing's....
Looks like i need to start saving up now.....

This is great stuff....
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Old 12-29-08, 10:13 AM
  #303  
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Running the billet rotors at the orlando import event

At the orlando speed world event in December. Our datsun was able to run 5 passes. We were able to finish in third place. This car was being run at 26 psi of boost with a turbo 2, street port set up. If you would like to check our the videos from the event. Here is a link;

http://www.youtube.com/user/enjauto
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Old 12-29-08, 12:28 PM
  #304  
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Originally Posted by internal comsucktion engi
Computer Network Controlled machines.....They have been around for a very long time


-J
Computer Numerical Control

However, in a environment with many CNC machines, programs are often sent to the machines via a LAN... so you aren't that far off.
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Old 12-30-08, 09:45 PM
  #305  
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Originally Posted by eastcoastparts
That is a good question, why? Please let us know the answer when you find it.

All i can tell you is that we did it. We were the first to put this Billet rotor in an engine and got them to work after all of the negativity of the rotors being to soft or melting and so on. May this is your answer, no drive to make new things. some time people think to much on the maybe's. About the million of dollars and the 30 years, whats new? The rotor have not chage, the plates have not change, the seals have not change, only size. We are making the changes with all of our parts. Starting with our throttle bodies, then our water pumps, our ALS seals and now our rotors. This did not take millions of dollars only desire and love for the sport. Our goal is to come with new parts that will me this incredible engine an increase on performance and more life and this is what we do.


Thank you

Edgar Perez
Presidet
E&J Autoworks
We all appreciate the effort you guys are putting in this. I too am trying to find ways to help with the R&D of rotary's. I've been saying this for years, there's not nearly enough R&D going on at Mazda. Really how could it? They are only one company. They need our help and as many other resources as possible to further help the R&D of rotary engines.

Everyone ask why hasn't Mazda done this? I feel they actually have but I can't prove it. If they did, I think the main reason they ditched the idea was for longevity reasons. In the beginning it was imperative that Mazda build these new rotary engines to be reliable and consumer friendly. Mazda could not afford to build an engine that MAY only last a few thousand miles. It took them years and years to get the apex seals right. 40 yrs later the apex seals are still a work in progress however, the rotors they developed have stood the test of time. Mazda like any other manufacturer think the same way. IF IT AINT BROKE, DON'T FIX IT!

On the 1st page of this thread someone made the comment about the potential wear of the seal grooves. I think that may have been one of Mazda's concerns. Running an engine for short periods at high output (Which isn't something Mazda R&D the rotary for back in the day) isn't nearly the same as running an engine with carbon building gasoline and varying temperature changes in a consumer market for thousands and thousands of miles. Mazda better than anyone of us knows what kind of conditions we put these engines through. In a consumer world these billet rotors would have to easily survive 100,000 miles or longer to be even considered for production use.

To the person running his rotary in the 24hrs race. Edgar, please make it possible for him to get a set. A ton of longevity & reliability concerns can be either confirmed or denied after this one event. R&D can either happen really fast or really really slow. It's your choice because you have the product and you are in the drivers seat.

Last edited by t-von; 12-30-08 at 09:48 PM.
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Old 12-30-08, 10:07 PM
  #306  
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Originally Posted by t-von
We all appreciate the effort you guys are putting in this. I too am trying to find ways to help with the R&D of rotary's. I've been saying this for years, there's not nearly enough R&D going on at Mazda. Really how could it? They are only one company. They need our help and as many other resources as possible to further help the R&D of rotary engines.

Everyone ask why hasn't Mazda done this? I feel they actually have but I can't prove it. If they did, I think the main reason they ditched the idea was for longevity reasons. In the beginning it was imperative that Mazda build these new rotary engines to be reliable and consumer friendly. Mazda could not afford to build an engine that MAY only last a few thousand miles. It took them years and years to get the apex seals right. 40 yrs later the apex seals are still a work in progress however, the rotors they developed have stood the test of time. Mazda like any other manufacturer think the same way. IF IT AINT BROKE, DON'T FIX IT!

On the 1st page of this thread someone made the comment about the potential wear of the seal grooves. I think that may have been one of Mazda's concerns. Running an engine for short periods at high output (Which isn't something Mazda R&D the rotary for back in the day) isn't nearly the same as running an engine with carbon building gasoline and varying temperature changes in a consumer market for thousands and thousands of miles. Mazda better than anyone of us knows what kind of conditions we put these engines through. In a consumer world these billet rotors would have to easily survive 100,000 miles or longer to be even considered for production use.

To the person running his rotary in the 24hrs race. Edgar, please make it possible for him to get a set. A ton of longevity & reliability concerns can be either confirmed or denied after this one event. R&D can either happen really fast or really really slow. It's your choice because you have the product and you are in the drivers seat.

Nice spiff for your friend.
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Old 12-30-08, 10:09 PM
  #307  
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Yes, NSU, Curtis Wright and Mazda all tried aluminum rotors first.

The apex seal slot quickly became wallowed out.
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Old 12-30-08, 10:14 PM
  #308  
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On stock 3-piece steel seals? Did they try any different seals?
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Old 12-30-08, 10:28 PM
  #309  
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Originally Posted by ultimatejay
Nice spiff for your friend.
Hey the faster we get these things going, the fast I can purchase a couple sets for myself.
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Old 12-30-08, 10:31 PM
  #310  
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Originally Posted by Trots*88TII-AE*
On stock 3-piece steel seals? Did they try any different seals?

I think the lighter the seal the better. Sounds like really light NRS ceramics may be the best choice for slowing that kind of wear in the long run.
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Old 12-30-08, 10:51 PM
  #311  
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That's what I was thinking. And I know the ALS seals have some sort of lubrication coating, it may slow wear down as well.
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Old 12-31-08, 04:32 AM
  #312  
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I believe Curtis Wright was using steel apex seals in the IRC-6 when it found excessive wear on the aluminum rotors in 1959 due to bell mouthing of the seal groove. Their program to develop a steel rotor tip insert for the aluminum rotor led to the development of the oil jet cooled I beam rotor that we know today.

NSU was using carbon seals in the aluminum rotor KKM-250 (though they tested hundreds of materials in single and multipiece seals) and later switched to steel for production engines.

Mazda's early aluminum rotor prototypes used steel seals initially and switched to carbon/aluminum seals for early production engines.

All the Wankel patent license holders were contractually required to participate in the Wankel consortium in which all technical advancements were freely shared.

NSU, Curtis Wright, Mazda, Mercedes, Citroen, OMP (Evenrude/Johnson), Suzuki, Norton and Fitchel&Sachs and more were trying to develop production rotaries in the 60s.

A couple of example of '60's developments that we think of as cutting edge today, Mercedes pioneered the ceramic apex seal and semi direct injection (exactly like new 16X) and Curtiswright came up with tungsten carbide (cermet) rotor housing lining and center support bearings in intermediate plate.
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Old 12-31-08, 12:16 PM
  #313  
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good info.
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Old 01-03-09, 08:46 PM
  #314  
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Just found this thread and didn't even know this kind of development was going on outside Mazda. Great job guys, keep it up.
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Old 01-04-09, 12:26 AM
  #315  
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My little birdies are back. One of them told me the rotors are going into production next week!
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Old 01-04-09, 03:09 AM
  #316  
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no offence ... but i don't think all that much testion was done on them yet to make it out into production ... I'm just saying this to help this company out ... because as i believe we all would know as soon as anything happens (at the expense of a customer that is) this could all fold in ...
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Old 01-04-09, 07:37 AM
  #317  
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Originally Posted by dj55b
no offence ... but i don't think all that much testion was done on them yet to make it out into production ... I'm just saying this to help this company out ... because as i believe we all would know as soon as anything happens (at the expense of a customer that is) this could all fold in ...
I semi agree....... But don't you think that's the call of said buyer to decide if they want to spend $4K on these rotors regardless if they've been tested "long enough"? You could make that same statement for just about any automotive product on the market today (unless they come with a guaranty). My point is: I'm not going to go buy a product called "sand injection" just because it "worked" (didn't blow up) on a car one time.

If these guys feel confident in there product who are you to say that they aren't? If Y O U feel that way about these rotors then just don't purchase any of them (yet).....


-J
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Old 01-04-09, 09:03 AM
  #318  
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If you can dimple or dent the stock rotor, wouldn't it be much easier to do with an aluminum one??
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Old 01-04-09, 09:31 AM
  #319  
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Originally Posted by ErnieT
If you can dimple or dent the stock rotor, wouldn't it be much easier to do with an aluminum one??
Stock rotors are hollow, these are not
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Old 01-04-09, 09:37 AM
  #320  
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Originally Posted by dj55b
no offence ... but i don't think all that much testion was done on them yet to make it out into production ... I'm just saying this to help this company out ... because as i believe we all would know as soon as anything happens (at the expense of a customer that is) this could all fold in ...
These are clearly performance parts. Just like any high performance aftermarket part, it's the buyer's responsibilty to ask smart questions and ensure what they're buying is appropriate for them.

If you ask me, these guys are doing something very interesting and taking a smart course by starting with drag and working "down" through racing applications.
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Old 01-04-09, 10:33 AM
  #321  
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How many sets of high tec pistons get burned up ever year due to bad tuneing so alot is going to depend on the buyers.
And im sure eastcoast will help all they can to protect there customers!
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Old 01-04-09, 10:52 AM
  #322  
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sorry i wrote that comment pretty late last night and came out kinda wrong. Out of curiousity, how many hours in total was done on the engine? I would personally like to see how the rotors look like after all this incar testing.

Now on the other hand, the faster we sell them around the more testing can be done through different people. I've got a hunch that mr Crispeed might be getting some to play with, wonder if Jesus would do the jump too.
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Old 01-04-09, 05:04 PM
  #323  
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I would like to see some all motor testing.
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Old 01-06-09, 11:50 AM
  #324  
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videos look pretty good, congrats guys.

Was I the only one that laughed uncontrollably at the orange cone in pass #5 that goes skittering off to the side of the launch box due to the exhaust?
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Old 01-06-09, 01:24 PM
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Originally Posted by whitey85mtu
videos look pretty good, congrats guys.

Was I the only one that laughed uncontrollably at the orange cone in pass #5 that goes skittering off to the side of the launch box due to the exhaust?
You only found that funny because you didn't see this video yet:

http://www.youtube.com/watch?v=NNK6q...hlight=4+rotor

its right about the 4:10 mark
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