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Clutch not disengaging ! Please Help !

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Old 01-19-09 | 12:09 AM
  #2  
farberio's Avatar
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Originally Posted by mgold78kilrb
Kind of a strange issue... I have an 85 GSL-SE. The tranny has been rebuilt and it has a new Clutch slave. I can smell the clutch burning, even when it is in neutral. When I am cruising, & I hit the gas, the engine winds up (as it should) during acceleration, but the transmission is not getting the power. It winds up, than eventually grabs and winds down and eventually begins to accelerate. Like I said, I can smell the clutch burning. I have adjusted the rod on the pedal to ensure it is not too far in. It was fine. It's like the forks are not coming back far enough to disengage the clutch. I can grab the top of the forks and pull forward toward to front of the vehicle, and can see the level of fluid rise in the master reservoir. It almost like there is too much pressure in the lines and it is keeping the clutch too far forwad when released. The system has been bled. Any ideas why the clutch is not desengaging enough?? I am pretty baffled so any ideas would be much appreciated.
Thanks,
mgold78kilrb
You should not be able to move the clutch fork when its installed in the vehicle, I would start with that. Time to pull the trans.
Old 01-19-09 | 12:43 PM
  #4  
farberio's Avatar
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Ah, I misread your post. Your clutch fork sounds fine.

Did you replace the line that connects the master cylinder to the slave cylinder? Occasionally these wear out so much you don't get the full range when you push on the clutch.

The only thing I can think of would be a bad pressure plate, maybe bent or broken fingers.
Old 01-20-09 | 09:50 AM
  #6  
farberio's Avatar
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Did you very carefully clean off the parts when you installed?

Use brake cleaner on the flywheel surface and the pressure plate surface?

Try bleeding your system more, it may just be that.

Though the only thing left mechanical I would check would still be the PP (**** happens) or get a close inspection of the Fork for any cracks. Breaking the fork is very rare though. And it wouldn't explain slipping with the clutch dis-engaged.
Old 01-20-09 | 05:58 PM
  #7  
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From: Lexington, KY
Does the pilot bearing make any noise? Mine was having a similar problem, but a few miles down the road it came apart. Ended up replacing the clutch and related parts.
Old 01-21-09 | 11:15 PM
  #9  
donkdonk's Avatar
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Any chance you got the disc in backwards? IIRC there should be one side that must face the flywheel & one that has to face the release bearing. . .
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