NA 6 port half bridge build (zenki FC)

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Old 10-22-12 | 07:52 PM
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Keepin it classy

NA 6 port half bridge build (zenki FC)-image-223099460.jpg

And they got here 5 days early.
Porting is not done still
I'm thinkin about goin full bridge now
Old 10-26-12 | 01:52 AM
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NA 6 port half bridge build (zenki FC)-image-3462232469.jpg

Primary's are kinda done
I'm having trouble smoothing the bowl out.
Everything I've used so far makes little bumps I can't sand out
Any tips on this?

Runners are mildly smoothed out
Lim is smoothed and looks way nicer, aluminum is easy to work with for me

Cuttin the secondary bridges tomorrow, wish me luck
Old 10-27-12 | 03:22 AM
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Porting is pretty much done
My Mazda race prep book called for a 5mm bridge and a 6mm port
I split the difference and went 5.5mm on both
The top of the bridge is at the top of the port, and the length is 30mm(not sure if this is too small)


NA 6 port half bridge build (zenki FC)-image-1547620119.jpg

I cut 1.5 mm towards the water jacket so I notched the housings to match

NA 6 port half bridge build (zenki FC)-image-3003242550.jpg




NA 6 port half bridge build (zenki FC)-image-854046346.jpg
Old 10-27-12 | 07:22 PM
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I extended the port to 32mm and made a template


NA 6 port half bridge build (zenki FC)-image-2918882038.jpg



I used a pineapple racing v.2 large street port to extend the secondary but didn't cut outward to the bridge at all
Old 10-30-12 | 06:43 AM
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Almost ready. Waiting on a front cover gasket.


NA 6 port half bridge build (zenki FC)-image-2519284581.jpg
Old 10-30-12 | 06:57 AM
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Not bad at all!That bridge looks good and the housing port match will let you enjoy the complete flow of the bridgey!but still stock intake and that is gonna hold you back..........
Old 10-30-12 | 02:45 PM
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Yea.. i l know
I'll either go weber or Ida style throttle body this winter
Old 10-30-12 | 08:25 PM
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nice build!
Old 11-01-12 | 04:43 PM
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i wanna see it and hear it running , good job dude
Old 11-01-12 | 05:01 PM
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Yea ill take a vid as soon as I can

I'm still mocking up exhaust and waiting on a proper front cover gasket
Old 11-06-12 | 02:33 AM
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First drive tonight. Friggin rad, nice and brappy
No stumbles, very smooth throttle transition, and lotsa torque.

I'm on stock timing right now and aux ports are closed while I break it in since Im keeping it under 4000 rpm.

Ill post a vid up as soon as exhaust is done.
I drove it tonightwith just a header/presilencer, just for a few blocks
It's back up in the air for proper exhaust fitment tomorrow.

All of my expectations were surpassed.
It's so smooth, I can't wait to redline it!

How many miles ya think I should do to break in the seals?
It only has new apex seals. All other hard seals were reused
Old 11-06-12 | 12:35 PM
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From: https://www2.mazda.com/en/100th/
Originally Posted by TougeMonster
First drive tonight. Friggin rad, nice and brappy
No stumbles, very smooth throttle transition, and lotsa torque.

I'm on stock timing right now and aux ports are closed while I break it in since Im keeping it under 4000 rpm.

Ill post a vid up as soon as exhaust is done.
I drove it tonightwith just a header/presilencer, just for a few blocks
It's back up in the air for proper exhaust fitment tomorrow.

All of my expectations were surpassed.
It's so smooth, I can't wait to redline it!

How many miles ya think I should do to break in the seals?
It only has new apex seals. All other hard seals were reused
congrats, i think i'd still do the 1000km break in, although maybe not being very strict
Old 11-08-12 | 10:48 PM
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Does anyone know how to upload from iPhone to YouTube. I have a few vids.

She's runnin really well so far
Old 11-08-12 | 11:19 PM
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go to the video , the symbol on the left buttom corner , theres the share icon , hit it, then share to youtube if you have a youtube account sync'd to your phone
Old 11-09-12 | 04:07 AM
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<iframe width="420" height="315" src="http://www.youtube.com/embed/6hVTFor1uUQ" frameborder="0" allowfullscreen></iframe>
Old 11-09-12 | 04:10 AM
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Old 11-09-12 | 04:12 AM
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Bah! How do I embed a .flv YouTube player?
Old 11-09-12 | 05:12 AM
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Yesterday

NA 6 port half bridge build (zenki FC)-image-3709000866.jpg



NA 6 port half bridge build (zenki FC)-image-1106934725.jpg

This morning at 30 degrees f


After dinner

NA 6 port half bridge build (zenki FC)-image-1288049786.jpg
Old 11-10-12 | 12:09 PM
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wheres your idle at ?
Old 11-10-12 | 01:53 PM
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It's wantin to sit around 1650 to 1750.
Not to bad really.
Some of the local rotards keep trying to get me to bump it up to 2k, but it doesn't pull enough vacuum to wanna stay there.
It's happy where it is for now
20 degrees leading leading advance and it idles fine with a nice hard pulse.
Not much fuel loading either
I might post a vid of it cold starting under a couple feet of snow:/ hah
Runs great
Old 11-12-12 | 01:11 AM
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what injectors are you running again ?
Old 11-12-12 | 02:03 AM
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Just stock 460cc/min primaries and turbo 550cc/min secondaries.

I don't have a A/F gauge yet. Soon tho
Really seems to run fine so far, I cold started it at 7 degrees just fine last night
I'm mounting up snow tires in the morning and drive 300 ish miles home.
On snow covered canyon roads. Hah , wish me luck
Old 11-23-12 | 02:20 PM
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Uphill pull,I think it still slow ish.
Showing smoothness more than speed.
Didnt really hit full throttle.
I pushed it to the floor a couple times but the cable is adjusted so it doesnt open the TB all the way.

Im still afraid of revving it. I need to mess with the timing some more.
and new plugs, and ECU hah
Old 11-24-12 | 05:29 PM
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Great vids man, nice to see you follow your own path
Old 11-25-12 | 09:07 PM
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That thing sounds ba


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