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I've solves the 2nd Gen sticky starter mystery

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Old 04-02-10 | 12:13 AM
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I've solves the 2nd Gen sticky starter mystery

All three of my Verts have it, my S4 by far the worst. So I spent most of the day tracing it down in the S4.

I wired in a Bosch relay exactly as the factory starter cut relay, and exactly the same symptoms. Substituting each source one at a time, I found the bugger. I'm suspicious that the factory alarm module is (negative) pulsing the cut relay when it shouldn't be, so I supposed I could have simply cut that lg/y wire. But I decided to just eliminated the whole cut relay set up as a cleaner way to go.

What I did to fix, I eliminated the factory cut relay and replaced with a rewired Bosch using the positive (large Black/Green wire) from the ignition/interlock switch as trigger (so you still have to press the clutch to start...a good thing IMO), and trigger ground to the chassis. Ran positive source directly from the battery and stock wire (large Black/White wire) that the relay sends to my starter. Now the Vert has a very consistant and strong start every single time.

Again, with my fix you do loose the start cut feature no matter what for the factory alarm. But knowing my car will now start with the first twist of the key every time is more than a better trade off. Best approach would probably be to just replace with a new factory alarm module. But I don't even want to know what one of those factory parts would cost.

Thought I'd share for the community
Old 04-02-10 | 12:17 AM
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is this the turn key to start and it just goes *bssssrrrrrrrrrrr*?
Old 04-02-10 | 12:29 AM
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NO, this is the turn key to shart and click nothing. Hold the key and pump the clutch until it finally connects and the starter starts.

What you described sounds like dirty battery posts, or at least there is a resistance (read back connection someplace) between the battery and the starter itself as the buzzing is probably the starter struggling to draw enough amps to turn over.
Old 04-02-10 | 12:33 AM
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sticky starter?
Old 04-02-10 | 12:43 AM
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Originally Posted by duo2999
sticky starter?
AKA click click vroom
Old 04-02-10 | 09:15 AM
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Good Job John!!!
Old 04-02-10 | 11:27 AM
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Not all RX came with Theft Protection and therefore have no Starter Cut Relay. In place of the relay is a Blue Jumper connector to jumper the start circuit from the interlock switch to the starter solenoid.

I'm saying that there are a number of cars with this blue jumper who have the click, click, click, finally starter spinning scenario.

Jpg of Blue jumper attached.
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-blueconnector.jpg  
Old 04-02-10 | 11:38 AM
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hmm.. i dont have an alarm but my start goes click click.. would the fix work for me too?
Old 04-02-10 | 11:51 AM
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Originally Posted by rotary_bünta
hmm.. i dont have an alarm but my start goes click click.. would the fix work for me too?
Yes, HOZZMANs fix will most likely fix your starting problem. Go look under your trail coil assy for the blue jumper I included in my post above. Then follow Hozzmans instructions. The elect plug the blue jumper is connected to IS the same plug that would go on a Starter Cut Relay.
Old 04-02-10 | 11:54 AM
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Originally Posted by HOZZMANRX7
NO, this is the turn key to shart and click nothing. Hold the key and pump the clutch until it finally connects and the starter starts.

What you described sounds like dirty battery posts, or at least there is a resistance (read back connection someplace) between the battery and the starter itself as the buzzing is probably the starter struggling to draw enough amps to turn over.
HEY my 87 t2 has this problem clitch nothing, have to do clutch several times, then i ntoice when it does crank sometimes it cranks slowly. however i made a bypass wire iwth a push button and it cranks fast and starts EVERY time!

ill have to look and see if my car had an alarm, then try to look into this , they swaped the interior to s5 so i dont think it has the security light anymore.
Old 04-02-10 | 12:13 PM
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ive found that the clutch saftey switch is usually the problem. the switch is a US only add on...
Old 04-02-10 | 01:07 PM
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Originally Posted by HAILERS
Yes, HOZZMANs fix will most likely fix your starting problem. Go look under your trail coil assy for the blue jumper I included in my post above. Then follow Hozzmans instructions. The elect plug the blue jumper is connected to IS the same plug that would go on a Starter Cut Relay.
hmmm.. its all greek to me.. but ill see if i can consult the haynes manual to get a better idea of what im suppose to do .
Old 04-02-10 | 02:51 PM
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I never had this problem with any RX7 I have owned until we swapped my vert, now it gets the click of death, little embarrassing actually
Old 04-02-10 | 02:56 PM
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Hozz, where is the starter cut relay you replaced? Is it near the clutch pedal or the trail coil pack?
Old 04-02-10 | 04:20 PM
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Originally Posted by Rob XX 7
I never had this problem with any RX7 I have owned until we swapped my vert, now it gets the click of death, little embarrassing actually
bypass the clutch saftey switch
Old 04-02-10 | 06:41 PM
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For clarity sake, the symptom being talked about is when the starter makes no attempt at all when you turn the key? If so, is this also associated with no power to anything in the car also?

j9fd3s;9910323]ive found that the clutch saftey switch is usually the problem. the switch is a US only add on...[/QUOTE]

IIRC this is a white pin that is in the cockpit behind the clutch pedal..correct?
Old 04-02-10 | 06:58 PM
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,
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-interlockswitch.jpg  
Old 04-02-10 | 07:10 PM
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what if we want to keep the clutch safety, what is the answer to install a new one?
clean the contacts?
Old 04-02-10 | 07:23 PM
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I have no use for clutch interlock switches. When the one when out on ONE of my cars, it was not the internals of the interlock switch. IT was where the plunger met the clutch pedal part that was bad. I'm saying it was the contact part on the clutch pedal that had disintegrated. Jumered the interlock to over ride the switch altogether.

Still, later had the click, click b.s. Went thru several solenoids/starters til I WISED UP.

Two of my three cars came STOCK with no interlock switch, so don't be surprised to not find one on a 86-87 car. Turbo or non turbo.
Old 04-02-10 | 08:22 PM
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I have this problem too, I'd prefer to keep as much of the stock wiring as possible and I'm having a hard time understanding what you guys are talking about.

Looking at the Wiring diagram for the starting system. S is the starter power source, B is Battery Source. Interlock is first (B/R) which isn't the clutch switch. I think? Next is the Starter Cut relay (B/G) and a bunch of crap along with it...(LG/Y to the Theft Deterrent System and B/W to the ECU.) The other image shows the connection to the ecu, now what the ecu does who knows??? But notice that the clutch switch on the right goes to the ECU with a Y/L wire which leads me to believe that this isn't the interlock sw.

HAILERS, you mention overriding the clutch switch but your problem didn't go away??

I've also attached a Schematic for the starting system. I'm thinking that by bypassing the Starter cut relay (B/G to B/W) might work... and be easier... and I'd prefer not to add another relay if at all possible.

But you are saying that there are cars w/o starter cut relay and just have the blue plug with it bypassed already, now you've go me rethinking this....
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-starting.jpg   I've solves the 2nd Gen sticky starter mystery-starting2.jpg   I've solves the 2nd Gen sticky starter mystery-starting3.jpg   I've solves the 2nd Gen sticky starter mystery-starting4.jpg   I've solves the 2nd Gen sticky starter mystery-starting5.jpg  

Old 04-02-10 | 10:11 PM
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Maybe you could snap some photos of what you did or a scheme? So much for my plan, its already bypassed/jumpered. It's the probably the clutch switch or the interlock switch?

OP just ran another relay hard wired to the starter circuit. Relay coil (closes contacts) powered by wire B/G through relay to GND. A Wire from the Batt, through relay contact to B/W which does go to the ECU. Interesting... And the starter spins everytime? Others say it's the clutch switch. Has anyone just replaced the clutch sw? Interlock Sw? Hmmm...

I have attached image of blue plug with jumper under leading coils.
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-plug.jpg  
Old 04-02-10 | 11:04 PM
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Sorry for the three posts in a row...

But here's a pic of the clutch switch under the dash and the wiring to it. In my first post you can see the other wire (Y/L, L is blue) goes to the ECU the other is for the cruise control circuit. The last image is of the interlock location(F-61)??? Where is it!?
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-clutch-switch.jpg   I've solves the 2nd Gen sticky starter mystery-clutch-switch-wire-1.jpg   I've solves the 2nd Gen sticky starter mystery-interlock-sw-location.jpg  
Old 04-03-10 | 04:49 AM
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Originally Posted by Nick_d_TII
Sorry for the three posts in a row...

But here's a pic of the clutch switch under the dash and the wiring to it. In my first post you can see the other wire (Y/L, L is blue) goes to the ECU the other is for the cruise control circuit. The last image is of the interlock location(F-61)??? Where is it!?
That switch has nothing to do with the start circuit.

The interlock switch is on the top area of the pedal and has two large wires going to it. B/R and B/G. Actually the switch is not mounted on the pedal but fwd of the pedal and when you push the pedal in, the plunger of the switch hits against the clutch pedal and that's what makes the switch *make*.

NOT all RX have an interlock switch. I've 86 and turbo 87 that don't have one but do have a 87 na that has it.

IF the blue jumper is pulled off and set to the side, then if you get a piece of wire bare at each end and stuff one end into the socket where the BLACK/WHITE wire is and then touch the other end of the new wire to the batt positive post, the starter will spin. IF it does spin each and every time you do this, then it indicates to me the click, click, click problem is a lack of current going to the starter solenoid from the igition switch for one reason or the other.

To overcome this: you can buy a automobile relay. The negative side of that relays coil will need a wire to ground permanently. The positive side of that relays coil will go to the BLACK/GREEN wire in the plug you pulled the blue jumper off of.

So now the new relay will pull in each time you go to start. So all that is left is to run a wire from one side of the contacts of the new relay to the BLACK/WHITE wire in the elec plug where the blue jumper was............and the other contact of the new relay will go to the engine bay fuse box for a source of power. Hopefully a inline fuse will be used here to protect something or other..

That's what Hozzman did more or less.
Old 04-03-10 | 01:11 PM
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Originally Posted by HAILERS

NOT all RX have an interlock switch. I've 86 and turbo 87 that don't have one but do have a 87 na that has it.

.
its one of those mid87 updates, to try and keep us americans from driving thru the garage door, we are the ONLY country in the world that gets the switch.

i just notice that with the relay and the switch, suddenly there is a lot of stuff in the "start" wire, AND the starter is PICKY about needing enough volts
Old 04-03-10 | 01:46 PM
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I understand what the OP did now...

And I don't see an interlock switch.
Attached Thumbnails I've solves the 2nd Gen sticky starter mystery-interlockwhere.jpg  


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