3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

A word of advice for those buying new Mazda crate engines

Thread Tools
 
Search this Thread
 
Old 01-14-12 | 08:44 AM
  #1  
GoodfellaFD3S's Avatar
Thread Starter
Original Gangster/Rotary!
Veteran: Army
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,580
Likes: 567
From: FL-->NJ/NYC again!
Wink A word of advice for those buying new Mazda crate engines

I've torn down quite a few of these engines by now for portwork, oil mods, different apex seal clearancing etc.

The benefit is that they're 100% brand new, down to the oil pump, oil pan, needle bearings, and even the front cover hardware. They're an amazing value, for those not aware you can get them from Ray Crowe for just over $4000 not including the core charge and shipping. Give him a ring at the Malloy Mazda parts desk at (888) 533-3400

The only real downside is this (and the reason for this thread): Mazda runs the motors to ensure proper compression and adequate coolant passage pressure. Problem is that they appear to use straight water, or some other concoction that leads to severe rusting and deposit formation in the coolant passages. Typically the bottom passages are the worst of course, but the crap that I have had to scrape/flush out is VERY nasty. Some of it black and crystalized, some of it rust-colored and gelatin-like.

I know this thread is worthless without pics, but for now you'll have to just be patient and trust me

There is another minor downside in that they don't clearance the side seals as tight as I'd like, but Mazda spec is very generous and they're all within spec so not something to lose sleep over.

Anyway, for those dropping the cash for these engines..... congrats, but if you're installing them as-is definitely pay attention to flushing your cooling system a few times
The following 2 users liked this post by GoodfellaFD3S:
dfwrx7 (08-16-18), Natey (07-02-22)
Old 01-14-12 | 12:59 PM
  #2  
HiWire's Avatar
Rotary Freak
 
Joined: Apr 2009
Posts: 1,503
Likes: 212
From: Toronto
Thanks for the tip – I'll keep it in mind when the time comes.
Old 01-14-12 | 01:39 PM
  #3  
wstrohm's Avatar
Recovering Miataholic
 
Joined: Mar 2002
Posts: 1,546
Likes: 43
From: Fountain Valley, CA
Is it possible these "new" engines have been stored for a long time (years) with the initial coolant stagnant in the lower coolant passages?
Old 01-15-12 | 04:53 PM
  #4  
p00shy's Avatar
Full Member
iTrader: (3)
 
Joined: Feb 2010
Posts: 217
Likes: 2
From: San diego, ca
Hi. I just wanted to chime in on this.

i bought an engine from ray and what he says is true. i was lucky enough that it wasnt sludge or gelatin like but mostly liquid.

once i installed the engine and ran it for a while. i saw in my overflow tank left over rust water. i will be needing to due quite a few flushes to get most of it out but the engine are a great value.
Attached Thumbnails A word of advice for those buying new Mazda crate engines-1.jpg   A word of advice for those buying new Mazda crate engines-2.jpg   A word of advice for those buying new Mazda crate engines-3.jpg  
Old 01-15-12 | 05:05 PM
  #5  
justturbo2's Avatar
Registered User
iTrader: (4)
 
Joined: Jan 2005
Posts: 1,572
Likes: 0
From: new york
Hey Rich, if you buy one of these engines and dont install it rite away what should you when in storage?
Old 01-15-12 | 05:38 PM
  #6  
Ultra300X's Avatar
Banned. I got OWNED!!!
 
Joined: Jul 2011
Posts: 27
Likes: 0
From: NC
...and the crate engines aren't ported of course, another disadvantage
Old 01-15-12 | 06:08 PM
  #7  
Mr rx-7 tt's Avatar
rotary sensei
iTrader: (5)
 
Joined: Mar 2001
Posts: 2,312
Likes: 0
From: Virginia
Originally Posted by justturbo2
Hey Rich, if you buy one of these engines and dont install it rite away what should you when in storage?
Dump out the nasty coolant, pour a couple of oz. of oil into each combustion chamber and turn over the motor a couple times to distribute the oil. Tape over the intake ports, exhaust ports and other openings so nothing can get into the motor. Cover the engine.
Old 01-15-12 | 06:12 PM
  #8  
arghx's Avatar
rotorhead
iTrader: (3)
 
Joined: Aug 2004
Posts: 16,188
Likes: 438
From: cold
Originally Posted by Ultra300X
...and the crate engines aren't ported of course, another disadvantage
depends on the application... stock ports are underrated
Old 01-15-12 | 06:15 PM
  #9  
p00shy's Avatar
Full Member
iTrader: (3)
 
Joined: Feb 2010
Posts: 217
Likes: 2
From: San diego, ca
700 miles later on the crate motor thats all stock. runs great, no complaints!
Old 01-15-12 | 06:33 PM
  #10  
Roadready's Avatar
Junior Member
 
Joined: Dec 2011
Posts: 7
Likes: 0
From: Mississippi
Brand new for around $4000? Could kick my self for not checking this site sooner.
Old 01-15-12 | 07:15 PM
  #11  
indio84's Avatar
Senior Member

iTrader: (7)
 
Joined: Jun 2007
Posts: 651
Likes: 1
From: aruba
Brand neww hmmm
Old 01-15-12 | 07:40 PM
  #12  
Scrub's Avatar
bow leggin'
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
Originally Posted by p00shy
700 miles later on the crate motor thats all stock. runs great, no complaints!
700 miles!?! OHWOW!

He didn't say you'd see problems immediately or even at all. He was saying "hey, maybe you want to consider a coolant flush, to get all the junk out of the coolant passages that could possibly kill a water pump. My "crate motor" when torn down had all kinds of junk in the coolant system.
Old 01-15-12 | 07:48 PM
  #13  
sc_frontier's Avatar
Senior Member

iTrader: (3)
 
Joined: Oct 2008
Posts: 266
Likes: 1
From: Sherman, Tx
After just rebuilding mine with new rotor housings, eccentric shaft, seals, and bearings, this is a great deal. I bought Mazda comp parts and spent a lot of time cleaning and assembling.
Old 01-15-12 | 08:01 PM
  #14  
Narfle's Avatar
Rx7 Wagon
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,990
Likes: 876
From: California
Originally Posted by arghx
stock ports are underrated
quoted for truth
Old 01-15-12 | 08:23 PM
  #15  
RCCAZ 1's Avatar
Eats, Sleeps, Dreams Rotary
iTrader: (10)
 
Joined: Jun 2002
Posts: 3,360
Likes: 77
From: Phoenix, AZ
Bumping just to subscribe. Friend of mine may need a motor soon. Glad to hear that Ray can still get these.
Old 01-16-12 | 11:14 AM
  #16  
p00shy's Avatar
Full Member
iTrader: (3)
 
Joined: Feb 2010
Posts: 217
Likes: 2
From: San diego, ca
Originally Posted by Scrub
700 miles!?! OHWOW!

He didn't say you'd see problems immediately or even at all. He was saying "hey, maybe you want to consider a coolant flush, to get all the junk out of the coolant passages that could possibly kill a water pump. My "crate motor" when torn down had all kinds of junk in the coolant system.
And you don't have to be such an ***. Just wanted to put some info on the crate motor since i bought one and switched it out. It is a really good value and possibly a good alternative to a rebuild as it comes with a new water pump, oilpan that uses sealant, flywheel and such.

Sorry I don't daily drive my fd to have more miles like you do. With an ODO of 50k miles, I don't really want to DD it.
Old 01-16-12 | 03:15 PM
  #17  
Scrub's Avatar
bow leggin'
iTrader: (25)
 
Joined: Jul 2002
Posts: 6,061
Likes: 5
From: Delaware
My car's not a daily driver, or even close hahaha...and the new engine isn't even in the car yet
Old 01-17-12 | 09:49 AM
  #18  
Banzai-Racing's Avatar
Rotary Specialists
RX7Club Vendor
iTrader: (11)
 
Joined: Jan 2008
Posts: 4,834
Likes: 318
From: Indiana
Some pics from the last one we tore down, we also found big chunks of loose cast iron in the coolant channels. We let Ray know, he passed the info on to Mazda, which said to flush the engines. We suggested they put a filter on their supply line and use distilled water. http://www.banzai-racing.com/2011_cu..._breakdown.htm



Old 01-17-12 | 10:21 AM
  #19  
Supernaut's Avatar
Lives on the Forum
iTrader: (83)
 
Joined: Jun 2008
Posts: 5,859
Likes: 8
From: Los Angeles CA
Ahhh jeese I was just going to pick one of these up. UGH.
Old 01-17-12 | 10:47 AM
  #20  
GodSquadMandrake's Avatar
Radioactive Rotary Rocket

 
Joined: Aug 2005
Posts: 1,061
Likes: 0
From: Minneapolis, MN
Jesus those engines look horrible.
Old 01-18-12 | 07:39 PM
  #21  
bajaman's Avatar
Constant threat
 
Joined: Jul 2001
Posts: 4,968
Likes: 38
From: near Wichita, Kansas
Yack!
Good thread, hopefully Mazda will pick up their game with the feedback they've got so far.
Old 01-18-12 | 08:06 PM
  #22  
DaleClark's Avatar
RX-7 Bad Ass
iTrader: (55)
 
Joined: Jan 2002
Posts: 15,420
Likes: 2,472
From: Pensacola, FL
While it doesn't look pretty, a good flush through with clean water will solve that problem. I'd probably flush the engine through before installation while it was still on the stand.

I'm glad at least that they do test run them on a stand, that's good quality control. The production process was most likely assuming that soon after test running the engine would be put in a car on the assembly line and not have a chance to sit. It is quite possible these motors have been sitting for a while.

Also, if I paid $4k for a motor, I'd probably want to crack it open at least to have a look, if not to port it .

Dale
Old 01-21-12 | 08:20 AM
  #23  
GoodfellaFD3S's Avatar
Thread Starter
Original Gangster/Rotary!
Veteran: Army
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,580
Likes: 567
From: FL-->NJ/NYC again!
Baja, I don't think this speaks to poor quality, not sure there's a way around it. Maybe they should switch to straight coolant..... I'll hit up ol' Ray Crowe and tell him to get my Mazda corporate on the phone

Dale, I couldn't agree more. This particular engine is getting a serious 'Stage 3+' single turbo streetport along with oil mods, coolant mods, NRS ceramic apex seals, and possibly the Pineapple HD coolant o-rings
Old 01-21-12 | 12:33 PM
  #24  
Banzai-Racing's Avatar
Rotary Specialists
RX7Club Vendor
iTrader: (11)
 
Joined: Jan 2008
Posts: 4,834
Likes: 318
From: Indiana
Ray already got Mazda corporate on the phone as a result of the engine pics I posted above.
Old 01-21-12 | 03:09 PM
  #25  
GoodfellaFD3S's Avatar
Thread Starter
Original Gangster/Rotary!
Veteran: Army
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,580
Likes: 567
From: FL-->NJ/NYC again!
Sorry, I missed that post somehow..... the engine I recently tore down looked identical to the pics you posted.


Quick Reply: A word of advice for those buying new Mazda crate engines



All times are GMT -5. The time now is 01:15 PM.