Trouble getting the car started after rebuild
#51
Sounds eerily similar to my situation last year. See this thread:
Cliff notes are bad ignition coil harness wires, then a shorted ignition coil (not detailed in the thread) from the bad wire, then restricted fuel lines and possibly clogged injectors from a bypassed fuel filter.
https://www.rx7club.com/3rd-generati...spark-1129701/
Cliff notes are bad ignition coil harness wires, then a shorted ignition coil (not detailed in the thread) from the bad wire, then restricted fuel lines and possibly clogged injectors from a bypassed fuel filter.
https://www.rx7club.com/3rd-generati...spark-1129701/
#52
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From: Trois-Rivieres (QC)
Definitely check/fix your grounds.
Verify map is working using commander.
I don't see where you have verified with your eyes that you have spark. You should make a video of your spark plugs firing out of the engine. Ground the body.
Plugs can foul and send voltage down the ceramic insulator instead of across the air gap in the combustion chamber. They will still trigger a timing light if they foul like this. It has happened to me before. Engine was impossible to start and ran like **** when it finally did.
Verify map is working using commander.
I don't see where you have verified with your eyes that you have spark. You should make a video of your spark plugs firing out of the engine. Ground the body.
Plugs can foul and send voltage down the ceramic insulator instead of across the air gap in the combustion chamber. They will still trigger a timing light if they foul like this. It has happened to me before. Engine was impossible to start and ran like **** when it finally did.
Sounds eerily similar to my situation last year. See this thread:
Cliff notes are bad ignition coil harness wires, then a shorted ignition coil (not detailed in the thread) from the bad wire, then restricted fuel lines and possibly clogged injectors from a bypassed fuel filter.
https://www.rx7club.com/3rd-generati...spark-1129701/
Cliff notes are bad ignition coil harness wires, then a shorted ignition coil (not detailed in the thread) from the bad wire, then restricted fuel lines and possibly clogged injectors from a bypassed fuel filter.
https://www.rx7club.com/3rd-generati...spark-1129701/
Thanks!
#53
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From: Trois-Rivieres (QC)
- Compression tested.
- Coil packs tested.
- Spark plug wires tested.
- New spark plugs 4 x BUR9EQP.
- New Genuine fuel pump Walbro 450 LPH installed and tested.
- New battery.
- Tow start tried at 15 mph - didn't work.
- NE and G CAS connectors at the correct location.
- Starting fluid tried - a few explosions for a few seconds, then nothing.
- 12V on each injector: success. They click.
- Pumped old gas out, pumped new gas in (without 2-stroke oil).
- Map sensor voltage tested and within OEM specs.
- Ground at the PFC tested.
#57
Spark between the center electrode and the shock stud looks great. Unfortunately that doesn't rule out fouled plugs or a voltage leak path bypassing the air gap.
You need to ground the threaded body and watch for spark at the gap where it would normally be when installed. Or just put in brand new plugs.
You need to ground the threaded body and watch for spark at the gap where it would normally be when installed. Or just put in brand new plugs.
#58
Wow that video sounds like it REALLY wants to start. I think you're getting close!
If you keep cranking on it will it just stop trying to fire? Don't be afraid to keep on the starter, I've cranked engines for 30 seconds easy trying to get them to start. Just be sure you've got a good charged up battery that can keep cranking.
Also pump the gas pedal as you're trying to start, giving it some air can help.
Dale
If you keep cranking on it will it just stop trying to fire? Don't be afraid to keep on the starter, I've cranked engines for 30 seconds easy trying to get them to start. Just be sure you've got a good charged up battery that can keep cranking.
Also pump the gas pedal as you're trying to start, giving it some air can help.
Dale
#59
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From: Trois-Rivieres (QC)
Spark between the center electrode and the shock stud looks great. Unfortunately that doesn't rule out fouled plugs or a voltage leak path bypassing the air gap.
You need to ground the threaded body and watch for spark at the gap where it would normally be when installed. Or just put in brand new plugs.
You need to ground the threaded body and watch for spark at the gap where it would normally be when installed. Or just put in brand new plugs.
Wow that video sounds like it REALLY wants to start. I think you're getting close!
If you keep cranking on it will it just stop trying to fire? Don't be afraid to keep on the starter, I've cranked engines for 30 seconds easy trying to get them to start. Just be sure you've got a good charged up battery that can keep cranking.
Also pump the gas pedal as you're trying to start, giving it some air can help.
Dale
If you keep cranking on it will it just stop trying to fire? Don't be afraid to keep on the starter, I've cranked engines for 30 seconds easy trying to get them to start. Just be sure you've got a good charged up battery that can keep cranking.
Also pump the gas pedal as you're trying to start, giving it some air can help.
Dale
Last edited by MuRCieLaGo; 12-31-19 at 10:18 AM.
#60
https://blog.turbosource.com/2017/02...by-adaptronic/
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
#62
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From: Trois-Rivieres (QC)
https://blog.turbosource.com/2017/02...by-adaptronic/
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
Now, 200A fuse blows 5 seconds after turning the key. I cannot find a procedure to test the starter itself...
#63
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From: Trois-Rivieres (QC)
Okay, I finally received my PFC Commander 2 months later, straight from Japan! I'm not really sure what to do with it though! Here is the current recap.
- Car unflooded multiple times.
- Compression tested
- Coil packs tested.
- Spark plug wires tested.
- New spark plugs 4 x BUR9EQP.
- New Genuine fuel pump Walbro 450 LPH installed and tested.
- New battery.
- Tow start tried at 15 mph - didn't work.
- NE and G CAS connectors at the correct location.
- Starting fluid tried - a few explosions for a few seconds, then nothing.
- 12V on each injector: success. They click and work properly (I physically saw gas coming out of them).
- Pumped old gas out, pumped new gas in (without 2-stroke oil).
- Map sensor voltage tested and within OEM specs.
- Ground at the PFC tested.
- UIM to firewall ground tested.
#64
half ass 2 or whole ass 1
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From: okinawa to tampa
start by calibrating your tps
throttle closed
vta 1- 0.10-0.70
vta 2- 0.75-1.25
throttle open
vta 1- 4.2-4.6
vta 2- 4.8-5.0
get your numbers to reflect the values in that range.
also, your water temp sensor isnt working or the incorrect plug is in it. i dont think your motor is sitting at a chilly -30C. i believe this to be the reason why your car isnt starting. the cranking enrichment and other values for that temperature would more than likely keep the motor from starting. its pretty easy to mix up the fuel temp sensor with the water temp sensor. for whatever reason, they reach and can be swapped around
throttle closed
vta 1- 0.10-0.70
vta 2- 0.75-1.25
throttle open
vta 1- 4.2-4.6
vta 2- 4.8-5.0
get your numbers to reflect the values in that range.
also, your water temp sensor isnt working or the incorrect plug is in it. i dont think your motor is sitting at a chilly -30C. i believe this to be the reason why your car isnt starting. the cranking enrichment and other values for that temperature would more than likely keep the motor from starting. its pretty easy to mix up the fuel temp sensor with the water temp sensor. for whatever reason, they reach and can be swapped around
Last edited by cr-rex; 03-06-20 at 08:35 PM.
#65
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From: Trois-Rivieres (QC)
Well, you were right on that! I swapped both green connectors, water temperature now shows roughly the same as the air temperature (4°C).
200A fuse keeps blowing and the Commander shows a maximum of 170 RPM while cranking the engine, with the battery fully charged. It sounds a bit low. Pretty much all grounds have been verified. I've been cranking over and over for a LONG time now (I'm too patient), could the starter be dead? What kind of RPM you guys get when you crank the engine?
200A fuse keeps blowing and the Commander shows a maximum of 170 RPM while cranking the engine, with the battery fully charged. It sounds a bit low. Pretty much all grounds have been verified. I've been cranking over and over for a LONG time now (I'm too patient), could the starter be dead? What kind of RPM you guys get when you crank the engine?
start by calibrating your tps
throttle closed
vta 1- 0.10-0.70
vta 2- 0.75-1.25
throttle open
vta 1- 4.2-4.6
vta 2- 4.8-5.0
get your numbers to reflect the values in that range.
also, your water temp sensor isnt working or the incorrect plug is in it. i dont think your motor is sitting at a chilly -30C. i believe this to be the reason why your car isnt starting. the cranking enrichment and other values for that temperature would more than likely keep the motor from starting. its pretty easy to mix up the fuel temp sensor with the water temp sensor. for whatever reason, they reach and can be swapped around
throttle closed
vta 1- 0.10-0.70
vta 2- 0.75-1.25
throttle open
vta 1- 4.2-4.6
vta 2- 4.8-5.0
get your numbers to reflect the values in that range.
also, your water temp sensor isnt working or the incorrect plug is in it. i dont think your motor is sitting at a chilly -30C. i believe this to be the reason why your car isnt starting. the cranking enrichment and other values for that temperature would more than likely keep the motor from starting. its pretty easy to mix up the fuel temp sensor with the water temp sensor. for whatever reason, they reach and can be swapped around
#66
Stock there is no fuse between the battery and the starter I don't believe. But, if you're blowing a 200 amp fuse, you've got a bad ground or bad connection somewhere with the main starting/charging circuit. No way the starter should be drawing more than that!
I'm not a fan of battery relocations as they introduces many weird gremlins over time. They're necessary many times but I'm just not a fan.
All that said with the water temp sensor hooked up properly now is it just cranking or is it spitting every now and again like it's getting some combustion?
The cranking speed in your video from December sounded OK, it's not as fast as it could be but it's plenty fast enough to start. Usually low 200 RPM is about the cranking speed.
Dale
I'm not a fan of battery relocations as they introduces many weird gremlins over time. They're necessary many times but I'm just not a fan.
All that said with the water temp sensor hooked up properly now is it just cranking or is it spitting every now and again like it's getting some combustion?
The cranking speed in your video from December sounded OK, it's not as fast as it could be but it's plenty fast enough to start. Usually low 200 RPM is about the cranking speed.
Dale
#67
https://blog.turbosource.com/2017/02...by-adaptronic/
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
Go through your grounds.
You probably have a ground loop.
Start by cleaning them up. Bare metal.
Keep it as simple as possible.
#68
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From: Trois-Rivieres (QC)
Stock there is no fuse between the battery and the starter I don't believe. But, if you're blowing a 200 amp fuse, you've got a bad ground or bad connection somewhere with the main starting/charging circuit. No way the starter should be drawing more than that!
I'm not a fan of battery relocations as they introduces many weird gremlins over time. They're necessary many times but I'm just not a fan.
All that said with the water temp sensor hooked up properly now is it just cranking or is it spitting every now and again like it's getting some combustion?
The cranking speed in your video from December sounded OK, it's not as fast as it could be but it's plenty fast enough to start. Usually low 200 RPM is about the cranking speed.
Dale
I'm not a fan of battery relocations as they introduces many weird gremlins over time. They're necessary many times but I'm just not a fan.
All that said with the water temp sensor hooked up properly now is it just cranking or is it spitting every now and again like it's getting some combustion?
The cranking speed in your video from December sounded OK, it's not as fast as it could be but it's plenty fast enough to start. Usually low 200 RPM is about the cranking speed.
Dale
The starter sounds much slower now than in the video I posted in December.
Since the water temp sensor is hooked up properly, I didn't hear a single explosion. But the starter is also much slower than it was...
IMO, having low cranking speed also indicates low system voltage which may prevent starting. Your battery cable to the engine compartment may be too small, or as said above, the ground path is deficient. To diagnose if this is the issue, I'd tee-in a second healthy battery at any reasonable place in the engine compartment. My 1st choice would be + terminal at the starter solenoid location of the supply from the battery, and ground the 2nd battery to the engine.
Another thing... I just found out that slack cable beside the starter. I've got no clue where it could go...
Last edited by MuRCieLaGo; 03-08-20 at 11:57 AM.
#69
Double check Spark plugs are not fouled, I would let the engine sit for a few hours without injectors to help evaporate fuel.
Ive seen on other cars like subaru where they put coolant temp connections wrong and the car think its extremely hot, so it dumps ridiculous amount of fuel to start it, obviously wont start, i swapped the plug to the correct one and it immediately starts.
Make sure to charge the battery as well and try again
Ive seen on other cars like subaru where they put coolant temp connections wrong and the car think its extremely hot, so it dumps ridiculous amount of fuel to start it, obviously wont start, i swapped the plug to the correct one and it immediately starts.
Make sure to charge the battery as well and try again
#70
That single wire black connector hanging down by the starter is most likely the water temp sender for the gauge on the dash. It's near the oil pressure regulator.
I don't think there's a bracket or anything by the starter - the FC had one, but not the FD. There is a bracket that connects to the power steering/Ac bracket that the main negative ground goes to with the car stock.
Dale
I don't think there's a bracket or anything by the starter - the FC had one, but not the FD. There is a bracket that connects to the power steering/Ac bracket that the main negative ground goes to with the car stock.
Dale
#71
If you're blowing a 200A fuse, you've got a short somewhere. It could be intermittent. There should also be a rubber boot on the starter solenoid positive connection. Not sure that's your short, but it should still be covered.
#73
Thread Starter
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From: Trois-Rivieres (QC)
Double check Spark plugs are not fouled, I would let the engine sit for a few hours without injectors to help evaporate fuel.
Ive seen on other cars like subaru where they put coolant temp connections wrong and the car think its extremely hot, so it dumps ridiculous amount of fuel to start it, obviously wont start, i swapped the plug to the correct one and it immediately starts.
Make sure to charge the battery as well and try again
Ive seen on other cars like subaru where they put coolant temp connections wrong and the car think its extremely hot, so it dumps ridiculous amount of fuel to start it, obviously wont start, i swapped the plug to the correct one and it immediately starts.
Make sure to charge the battery as well and try again
That single wire black connector hanging down by the starter is most likely the water temp sender for the gauge on the dash. It's near the oil pressure regulator.
I don't think there's a bracket or anything by the starter - the FC had one, but not the FD. There is a bracket that connects to the power steering/Ac bracket that the main negative ground goes to with the car stock.
Dale
I don't think there's a bracket or anything by the starter - the FC had one, but not the FD. There is a bracket that connects to the power steering/Ac bracket that the main negative ground goes to with the car stock.
Dale
I just found a spare starter from an FC, I installed it and I get about the same cranking RPM (170).
Should I reinitialize the PFC setup at this point? I'm getting desperate now. I spent a lot of money (and time) on that problem.
Since I connected the water temp sensor to the right spot, I didn't hear a single explosion. When it wasn't connected correctly, I was hearing a few explosions, sometimes.
#74
Yes, but it's unprotected.
Short aside, if you know you are getting spark at the plug tip, and you know you are getting fuel to the combustion chamber, and you know you have good compression, the only thing it could be is the timing of the spark
Short aside, if you know you are getting spark at the plug tip, and you know you are getting fuel to the combustion chamber, and you know you have good compression, the only thing it could be is the timing of the spark
Last edited by TomU; 03-09-20 at 02:10 PM.
#75
Does the PFC have a tune it it? If so it will need to be backed up with a Datalogit before doing the All Settings Init.
Even with the slower cranking speed that should be enough to get it to start. It will probably be a little fussy to start first try. The 200amp fuse that's blowing worries me, though.
Dale
Even with the slower cranking speed that should be enough to get it to start. It will probably be a little fussy to start first try. The 200amp fuse that's blowing worries me, though.
Dale