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Rusty dash structure bar - what have you done?

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Old 03-07-17 | 08:59 PM
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Cool Rusty dash structure bar - what have you done?

Hey guys -

The metal bar in the dash has surface rust in every FD I've ever seen, no big deal, it's just how it is.

Putting together a car and going deep into the car and dash and I'm tempted to do something to the dash bar, treat it, paint it, something so it's nice and not rusty.

Many of the electronic components ground to the beam so I don't want to coat or do something to it that will make for poor electrical grounds.

What have you guys done? Were you pleased with the results?

Dale
Old 03-07-17 | 09:06 PM
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I covered up the holes where ground points are and used POR-15. Worked out great.
Old 03-07-17 | 09:10 PM
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Will show a pic when I get home from work

Last edited by collectiv; 03-07-17 at 09:12 PM.
Old 03-07-17 | 09:10 PM
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Old 03-07-17 | 09:13 PM
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I've been reading up on POR-15, did you do the whole process with the cleaner, the treatment, then the paint itself?

Dale
Old 03-07-17 | 09:16 PM
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From: B̷͈͇̠̗͔̼̝̓̎͛͂A̧̡̠̩̭̹̼̭͔̎̃̈́̍͂ͬͬ̚Y̯̜ͨ̒̾̽͊͘ ͈͙̰
I took mine apart and had it media blasted and then powdercoated. I sanded the coating off on ground points and have not had any issues.


Last edited by Farkel; 03-07-17 at 09:29 PM.
Old 03-07-17 | 09:20 PM
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Well I did use metal prep.. whether or not I followed the instructions perfectly but it worked out well. It said to use two light coats for maximum protection but where its located I just used one good coat. It's uv sensitive but also where it's located it don't matter anyway. Did it for the power steering rack and pinion too.
Old 03-07-17 | 09:37 PM
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Originally Posted by Farkel
I took mine apart and had it media blasted and then powdercoated. I sanded the coating off on ground points and have not had any issues.


You can't put that back in your car!
Old 03-07-17 | 09:43 PM
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Originally Posted by Farkel
I took mine apart and had it media blasted and then powdercoated. I sanded the coating off on ground points and have not had any issues.

This is what I would do if the part is accessible.
Old 03-08-17 | 03:06 AM
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Rust converter followed by epoxy for me. Then relocate all the grounds.
Old 03-08-17 | 07:44 AM
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Originally Posted by farkel
i took mine apart and had it media blasted and then powdercoated. I sanded the coating off on ground points and have not had any issues.

/thread
Old 03-08-17 | 09:54 AM
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Sweet! Not looking to go the full powdercoating route, a DIY approach is what I'm looking for.

Good to know that the grounds just need to be cleaned up. Figure while I'm in that deep it's worth spending an afternoon cleaning, de-rusting, and painting.

Suggestions on de-rusting?

Dale
Old 03-08-17 | 10:04 AM
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Duplicolor Rust Fix. Cheap and easy. Turns rust into a paintable primer.
Attached Thumbnails Rusty dash structure bar - what have you done?-rf129.jpg  
Old 03-08-17 | 11:01 AM
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EXCELLENT. That's what I'm thinking about! Thanks Ihor!

Dale
Old 03-08-17 | 06:36 PM
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Originally Posted by IRPerformance
Duplicolor Rust Fix. Cheap and easy. Turns rust into a paintable primer.
I've used this stuff before. It's much easier to prep/use than the POR-15 mentioned, but it definitely doesn't last as long as POR-15.
Old 03-08-17 | 08:29 PM
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For this purpose it doesn't have to be bulletproof. Bought a can today!

Dale
Old 03-08-17 | 10:00 PM
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Why does it need to be dealt with at all? It's invisible, and unlikely to rust out in the next century as is. Just curious.
Old 03-08-17 | 11:07 PM
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I tried sanding mine and then went to a wire wheel. It just made a mess and was too much. I just used this enamel stuff on the whole thing and sanded the ground points down. Right over the rust I painted. I did it for the sole purpose of making it easier to handle. It's smooth like a powder coated surface now and makes dealing with it much more manageable. The feeling of one of these things covered in rust is cringe worthy.
Old 03-09-17 | 07:52 AM
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Originally Posted by Narfle
Why does it need to be dealt with at all? It's invisible, and unlikely to rust out in the next century as is. Just curious.
Because he will knooooooow.
Old 03-09-17 | 08:38 AM
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^Yep. It's also one of those "while you're in there" things.

Not looking to spend a ton of money or spend a week on the project, just something to make it decent. Will also probably do the steering column.

Dale
Old 03-09-17 | 11:08 AM
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BC Let rusty things sleep.

Of course, unless you are a highly skilled, patience person, with a mild penchant for gambling, it is not likely a good idea to remove the dash and strip I down to its component parts. The risk of breaking some near irreplaceable parts in the process can't be ignored.


The painted part is a thing of beauty no doubt!
Old 03-09-17 | 12:47 PM
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I leave no rock unturned lol
Attached Thumbnails Rusty dash structure bar - what have you done?-20160823_183833.jpg  

Last edited by collectiv; 03-09-17 at 12:55 PM.
Old 03-09-17 | 02:19 PM
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I have three good condition and complete (other than defroster vents) RHD dashes in storage, if you happen to drop one of those rocks.
Old 03-09-17 | 03:11 PM
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Haha yes thank you. If I haopen to take on another project later down the road to wrap a dash in leather I will get in contact with you.
Old 03-09-17 | 04:09 PM
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Someone in UK is selling leather custom wraps, I think.


I have fourth example with just the plastic frame with skin.


Come pick it up next time you are in Vancouver on rotation.



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