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Pillow Ball Replacement

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Old 02-06-06 | 11:22 AM
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From: Half Moon Bay, CA
Pillow Ball Replacement

Hi

Have all the parts, and most of the info on doing a pillow ball replacement on my '94 FD. I'll also be doing trailing arms and toe links at the same time.

I'm having a great deal of difficulty removing the I-arm from the brake assembly. In my manual, it's p R-36, and it's no 8. The bolt comes out, but I cannot drop out the I-arm. Am I supposed to press it out?

Thanks
Old 02-06-06 | 11:27 AM
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I just remember it had a pretty tight fit, and a pry bar worked to get it loose. The bolt / nut was all that I removed.

Dave
Old 02-06-06 | 11:43 AM
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Originally Posted by dgeesaman
I just remember it had a pretty tight fit, and a pry bar worked to get it loose. The bolt / nut was all that I removed.

Dave
That did it. How about putting it back in? Am I going to have a fit problem?

Thanks
Old 02-06-06 | 12:01 PM
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Originally Posted by jramosrx7
That did it. How about putting it back in? Am I going to have a fit problem?

Thanks
There are sliding steel sleeves where the bolts pass through aluminum suspension pieces. Just tap the sleeve back to give you more room and everything will go together easily. When you install and tighten the bolts the sleeve will be pulled up tight once again.
Old 02-06-06 | 12:03 PM
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Love this place. Thanks for the assist(s)!
Old 02-06-06 | 01:33 PM
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I am one dumb SOB. Got the I-arm out. Got the snap-rings out. Then commenced to push out the pillow ball in the wrong direction. The tool was strong enough to push out the retaining wall on the opposite side.

Anyone have a left side I-arm for sale?
Old 02-06-06 | 01:40 PM
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unlucky dude!!!
Old 02-06-06 | 01:42 PM
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Originally Posted by BobfisH
unlucky dude!!!
That's generous of you. I'd call it stupidity! Inattentive, at best.

I was looking at it, thinking from which side I should push. Seems to me if you have a snap ring on one side, that's the direction to go. Didn't even think about it.
Old 02-06-06 | 02:19 PM
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You should know better than that ......... Rookie
Old 02-06-06 | 03:39 PM
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Hey Joe,

Sorry to hear about your mishap. Don't you love being a do it yourselfer? We start out thinking that we're going to save all kinds of money on labor and end up breaking things that cost more than what you'd pay a mechanic.
Old 02-06-06 | 04:15 PM
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Hey Joe -

Check out my writeup here if you haven't already - it may give you some hints:
http://www.clubrx.org/default.asp?id...ntent=32&mnu=5

Also, I have a bunch of rear suspension parts spare. PM me and I'll make you a good deal.

Thanks,
Dale
Old 02-06-06 | 04:46 PM
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Originally Posted by DaleClark
Hey Joe -

Check out my writeup here if you haven't already - it may give you some hints:
http://www.clubrx.org/default.asp?id...ntent=32&mnu=5

Also, I have a bunch of rear suspension parts spare. PM me and I'll make you a good deal.

Thanks,
Dale
Good Write up Dale! I have to do this job sooner or later.
Old 02-06-06 | 05:18 PM
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See what happens when you drink and drive - a wrench! Hey **** happens! I did this same job last December - used a impact wrench to put it back together and ended up replacing ALL the bolts you just removed. Impact wrench over-tightened them and stretched them. Only reason I found out is the very last one I was putting on snapped!
But on the other hand, if anyone in NorCal needs help replacing the pillowballs, I think I could do the whole job in less than 2 hours if you were willing to help.
Old 02-06-06 | 05:42 PM
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Originally Posted by rotoober
See what happens when you drink and drive - a wrench! Hey **** happens! I did this same job last December - used a impact wrench to put it back together and ended up replacing ALL the bolts you just removed. Impact wrench over-tightened them and stretched them. Only reason I found out is the very last one I was putting on snapped!
But on the other hand, if anyone in NorCal needs help replacing the pillowballs, I think I could do the whole job in less than 2 hours if you were willing to help.
Hey Rotoober where's the "Van(down by t he river" parked"? I could use some guidance installing my Pillowballs. I even have a Harbor Freight 12 ton shop press.
Old 02-06-06 | 05:48 PM
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Thats a nice website, ClubRX.org. I bookmarked that one.
Old 02-06-06 | 06:17 PM
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Originally Posted by jpandes
Hey Rotoober where's the "Van(down by t he river" parked"? I could use some guidance installing my Pillowballs. I even have a Harbor Freight 12 ton shop press.
I'm up in Corning, 20 minutes from Chico, about 180 miles north of you. Let me know if you are ever in the area (and I'm 20 minutes from Thunderhill!) I've got all the tools necessary and a car lift.
If you've got a shop press, the hard part is getting the shock and lower arm back together. I used a long screwdriver and rubber mallet. BTW, I followed Dale's write-up, and only did one side at a time, so I could always see what it looked like when it was put together right.
Old 02-06-06 | 08:11 PM
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From: Half Moon Bay, CA
Originally Posted by jpandes
Good Write up Dale! I have to do this job sooner or later.
John

The other side took less than 2 hours to include installing the trailing arm and toe link. Now. just have to wait for the replacement I-arm to come in, and I'll button up the left side.

Lessons learned here, so can help you one of these days.
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