Fully upholstered "A pillar" 3 gauge pod - prototype complete
#1
Rotary Freak
Thread Starter
Fully upholstered "A pillar" 3 gauge pod - prototype complete
Attached are pictures from my steps in making and upholstering a real 3rd gen driver side A-Pillar with 3 gauge pods embedded to look like stock.
Those that know me and my projects aren't surprised by my desire to have modifications look stock, but this one was a complete PAIN to discover how to do.
I am interested in those that might want one.
Review the pictures and I await your replies.
In these pictures you can see that i attached a 2 gauge pillar overlay.
(Made of hard shiney plastic) - ugh.
I trimmed the top and bottom off, making sure to maintain the normal location, and then plastic welded it to it.
After that i used bumper filler (plyable) and merged the two together.
After that I added thin sweatshirt material to it to replicate the spongeyness of the original vynil covering.
More in the next post.
Those that know me and my projects aren't surprised by my desire to have modifications look stock, but this one was a complete PAIN to discover how to do.
I am interested in those that might want one.
Review the pictures and I await your replies.
In these pictures you can see that i attached a 2 gauge pillar overlay.
(Made of hard shiney plastic) - ugh.
I trimmed the top and bottom off, making sure to maintain the normal location, and then plastic welded it to it.
After that i used bumper filler (plyable) and merged the two together.
After that I added thin sweatshirt material to it to replicate the spongeyness of the original vynil covering.
More in the next post.
Last edited by gracer7-rx7; 03-18-10 at 02:33 PM.
#2
Rotary Freak
Thread Starter
Here is an additional photo of prep before vynil covering, and a few of the the final product.
Folks, without a vaccuum table, this is tortuously hard...
So, if I am to mass produce these, someone needs to offer one up for sale or offer how to make one. (Maybe from an old air hockey table?)
Folks, without a vaccuum table, this is tortuously hard...
So, if I am to mass produce these, someone needs to offer one up for sale or offer how to make one. (Maybe from an old air hockey table?)
#3
Looks great, but you could have saved yourself a great deal of effort by buying a 3 guage A-piller pod and upholstering it. I know Auto Meter makes (made?) one out of black Kydex that you could wrap easilly.
#4
Keep to the right.
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I see you are using Plastruct Bondene...
That looks like a really awesome job.
In order to vacuum form the vinyl to the pillar, you'd have to drill a grid of tiny (~1/16") holes across the entire surface of the pillar, before attaching the sweatshirt material. This would allow the vacuum to suck through the pillar so the heated and pliable vinyl would be "encouraged" to follow the contours of the part. You'd also have to build what amounts to a "fence" around the perimeter of the part, on the back side. The fence would interface tightly with the vacuum table so that the vacuum would pass only through the front surface of the pillar.
James
That looks like a really awesome job.
In order to vacuum form the vinyl to the pillar, you'd have to drill a grid of tiny (~1/16") holes across the entire surface of the pillar, before attaching the sweatshirt material. This would allow the vacuum to suck through the pillar so the heated and pliable vinyl would be "encouraged" to follow the contours of the part. You'd also have to build what amounts to a "fence" around the perimeter of the part, on the back side. The fence would interface tightly with the vacuum table so that the vacuum would pass only through the front surface of the pillar.
James
#6
Rotary Freak
Thread Starter
Actually no, not according to thier site, or any other that I could find.
Noone makes a compelte ready to install in place of the stock pillar.
They only make a cover that can be screwd (ugh) or glued (ugh) to the existing pillar.
This appears to be the only upholstered, pillar that (since its made FROM a mazda pillar) replaces the stock one.
I forgot to mention that i'm using STRI gauges.
...the amber peak hold ones.
EGT / Boost / and Oil Temp
I am replacing the 1/4 inch wide (gaudy) red buttons with smaller radioshack micro momentaries (the tiny black one in the image.
Screwed in from behind (inside the pod) no retaining nut is required and only the tiny shaft of the pushbutton is visible. (almost completely IN-visible)
(See pix)
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#10
Rotary Freak
Thread Starter
I would like to see the autometer pillar.
Can you post a picture?
It was incredibly hard to cover, it took days of slow streching, alot of heat, and the best contact cement on the market.
Can you post a picture?
It was incredibly hard to cover, it took days of slow streching, alot of heat, and the best contact cement on the market.
#11
I won't let go
#14
Rotary Freak
Thread Starter
Ah.
So that autometer pillar is NOT a pillar that replaces the stock one.
To answer the person that said I should have gotten that one, the ones i'm thinking of making would be REPLACEMENTS... NOT covers.
Much better in my opinion.
So that autometer pillar is NOT a pillar that replaces the stock one.
To answer the person that said I should have gotten that one, the ones i'm thinking of making would be REPLACEMENTS... NOT covers.
Much better in my opinion.
#15
I won't let go
I agree. I would have preferred a replacement as well. But at the time, that was all that was available. If the above is a good price and quality, then I'd be more than happy to replace this thing.
#17
Rotary Freak
Thread Starter
I thought about it, but the idea of the REST of the upholstery being soft and vynil, then that being hard and plastic-y, I thought I should go the extra mile there.
I'm on the fence if i would do it again, but would if i could re-sell them.
I like mods to appear to be like they were designed to be that way from the factory.
Had i not upholstered it, I would have painted it with a texture that replicated a grain as close as possible though.
I'm on the fence if i would do it again, but would if i could re-sell them.
I like mods to appear to be like they were designed to be that way from the factory.
Had i not upholstered it, I would have painted it with a texture that replicated a grain as close as possible though.
#19
Rotary Freak
Thread Starter
Here is the latest update.
I will be dressing the tiny holes around my micro switches. (Using heat to smooth the edges and dye to re-black it all.)
I will be dressing the tiny holes around my micro switches. (Using heat to smooth the edges and dye to re-black it all.)
#20
When I bought my autometer gauge pod I was little mad about it not coming prepared to go in but, I just went down to Home Depot and bought some stuff to make it snap in like stock its not perfect but it works.
#21
Rotary Freak
Thread Starter