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Coolant Overflow (Final Help)

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Old 02-04-08, 07:08 PM
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Exclamation Coolant Overflow (Final Help)

FD3S 1993, just rebuilt.. new thermostat, sensors working correctly, Engine working very good and temperature is normal... When i stop after a ride Coolant overflows from the overflow tank... also i notice that does overflow a bit from the AST to be presize from the upper nozzle.... Please do help us we are running out of solutions... thanks in advance...
Old 02-04-08, 07:19 PM
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The line from the overflow tank may have a leak so it might be sucking in air instead of coolant. Sometimes, it will dump out until a certain level is reached under the filler cap and it won't spill anymore.
Old 02-04-08, 07:34 PM
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It is really really strange situation, mostly thermostat is changed and problem solved....
Old 02-04-08, 07:43 PM
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did you test your coolant caps?
Old 02-04-08, 07:50 PM
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coolant cap working..
Old 02-04-08, 09:10 PM
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are u saying its leaking from the actual AST? or the overflow weep hole.
Old 02-05-08, 12:55 AM
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Is is leaking from the overflow weep hole, and i does a bit as well from the upper nozzel of the AST, between the pipe and the clip
Old 02-05-08, 02:08 AM
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try a new ast cap?
Old 02-05-08, 02:47 AM
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i will .. but it is ok... from what else could it be??
Old 02-05-08, 05:33 PM
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When the coolant heats up, it overflows to the overflow tank. When it cools down, the vacuum of the coolant "shrinking" sucks the coolant back into the engine. If your AST leaks, the vacuum seal is broken, and the coolant will not suck back into the system. You check your coolant level, and it is low. Then you refill it, it overflows again, and the cycle repeats.
Old 02-05-08, 11:16 PM
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im having the same problem and my mechanic told me its mostlikly a coolent seal, but you said you just got a rebuild so i wouldnt know
Old 02-05-08, 11:28 PM
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Originally Posted by FD3S2005
im having the same problem and my mechanic told me its mostlikly a coolent seal, but you said you just got a rebuild so i wouldnt know
Don't believe it unless there are other symptoms indicating that.

Do a full cooling system pressure check. It could be anything from bad caps to bad hoses to a dozen other things (Including blown coolant seals). If it is the seals the fastest way to check is to do the champagne bubble test and also check for white smoke out the exhaust. If you don't have either of those it's probably something else, not the coolant seals.
Old 02-06-08, 12:27 AM
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true, but iv changed my caps iv checked and got new clamps for hoses, and said screw it brought it to the mech, he checked it out, changed the thermostat. he couldn't really think of anything else it could be. i mean i wouldn't doubt it, 84k original motor. maybe off topic but how long if you did have a coolant leak, would the motor last if being pushed occasionally.
Old 02-06-08, 01:04 AM
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my car did that for years... Would leak coolant from the overflow after shut off. I would replace radiator caps and the problem would disapear for a short while.

It turned out that the piece of **** pettit AST would not seal properly. Went back to OEM and problem gone.
Old 02-06-08, 08:25 AM
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i have the answer to ur problem...

heres what you do..... drain all your coolant and get a radiator cap with no spring (non pressure cap) and buy some EVANS coolant ( its 100% coolant no water so it will not build pressure in your cooling system there for you seals will last longer and also your hoses, and it wont leak... i use it... it will also keep your temps a lil cooler and its good for 100,000 miles
Old 02-06-08, 08:46 AM
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everything soon will be mounted again and we ll test... put it seems had to locate the problem....
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