2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Unbolting and Removing Flywheel - Couple of pictures and thoughts

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Old 03-25-08 | 08:24 AM
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Unbolting and Removing Flywheel - Couple of pictures and thoughts

It's been done and posted before - there's nothing new about my method, but I figure a couple of pics. are good for others to visualize what's going on.

I used a 36" long 3/4" drive breaker bar, with some pipe to protect the breaker bar from getting marks from the hammer that I used to bang on it. To keep the flywheel stationary, I read to use a bar threaded on to one of the clutch bolts, and (this is where I screwed up) turned the wheel until one of the clutch aligment pins rested on the bar (see pic.)

It did the job, but bent the clutch pin. I have a flywheel stopper that I made (like the one Mazda uses), but it's not finished and couldn't use it. I should have used the chain and bolts method where you use chain to hold the flywheel.

Better yet, my advice is definitely use an impact gun, if at all possible.

I also have a picture attached of the actual removal of flywheel. This went great - I jammed a prybar behind the flywheel, and (not shown in picture) placed a piece of wood between the rear iron and bar. This may not show well in the pic., but I banged on the flat parts of the flywheel that stick out, going around while an assistant held pressure on the bar.

Any constructive criticism welcome.
Attached Thumbnails Unbolting and Removing Flywheel - Couple of pictures and thoughts-dscf1747.jpg   Unbolting and Removing Flywheel - Couple of pictures and thoughts-dscf1748.jpg   Unbolting and Removing Flywheel - Couple of pictures and thoughts-dscf1749.jpg  
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