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Old 10-05-11, 06:04 PM
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Thank you... TPS gurus

Yet another issue fixed by RX7club members' insight.

When I bought my car it idled at about 1900 rpm, traced that to an issue with the BOV and the duct that the BOV mounts on... that was about a year ago, and it brought the idle down to about 1400rpm.

I finally cleaned up the engine bay a bit, and noticed that a (then) black connector was turning green the more I cleaned it now I could have fun with the TPS. I always thought that the check connector was by the actual TPS... not in my case.

After building the TPS test light (also thanks to RX7club members) I cranked down on the spring almost all the way clockwise, then back about 1/4 turn. BAM... only one light on. This was about 20 full turns clockwise from where it was. Started the car, and idle (when the clutch is depressed) is now surging between ~750-1100 rpm. Definitely an improvement in throttle response... and as much as I hate to say it, no more backfires/fireballs

Any more guidance would be appreciated... I know about checking the full range of the TPS, but haven't gotten to it yet. With it adjusted per the FSM, does it sound like a bad TPS?
Old 10-05-11, 07:10 PM
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Since you mentioned checking the full range we'll assume you are talking about an S5. Does the idle bounce only when the engine is cold or fully warmed up as well?
Old 10-05-11, 07:52 PM
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Yes... its a JDM S5 TII, in an 88 vert body... and it definitely bounces when fully warm. I haven't had a chance to have it idle cold yet, as I set the TPS after running the car up to normal operating temp.
Old 10-05-11, 08:30 PM
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Did you measure the voltage on the G/R tps wire when fully warmed up? It should be 1 volt at idle and 5 volts when the throttle linkage is completely separated off the tps plunger.
Old 10-05-11, 08:34 PM
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Originally Posted by satch
Did you measure the voltage on the G/R tps wire when fully warmed up? It should be 1 volt at idle and 5 volts when the throttle linkage is completely separated off the tps plunger.
I didn't, but that sounds like a good starting point tomorrow!
Old 10-06-11, 09:10 AM
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if your idle was solid before, and the only thing you changed was the TPS adjustment then I'd blame that first.

From my experience, using the light method, or really any measured method (ohms/volts), is just good for getting you CLOSE. I suggest just adjusting it a TINY bit, test drive, TINY adjustment, test drive. That was the only way I could get mine to work well.

then again, bouncy idle usually means vac leak. Just check and see if you find anything obvious. and if you can't get the idle solid after all that. replace all your vac lines with new RUBBER ones, not silicone.
Old 10-06-11, 09:45 AM
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I just couldn't believe how far off it was... 20 full turns was not an exaggeration! I'm going to play with it some more when I get off from work.
Old 10-06-11, 10:39 AM
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Are you sure your throttle plates are set properly? You could be adjusting the TPS, but allowing way too much air though to begin with. I always get the car to idle at 800rpm or so without the BAC, and then fiddle with the TPS.
Old 10-06-11, 10:52 AM
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honestly, no, I'm not. I blocked off the BAC valve last year... and maybe that has something to do with this. When I unplugged/blocked it off, I didn't notice any difference at all in throttle speed, so I didn't worry about it. I'll dig through the FSM to find a procedure for setting throttle plates, if there is one?
Old 10-06-11, 08:17 PM
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I had the bouncin idle forever and ever. Resettin the TPS to spec would cause it to go away most the time. In reality though my bouncing idle was caused by the one and only vacuum leaks! Be sure to look into in, i thought for sure i had zero leaks because i refreshed everything...i was wrong..
Old 10-07-11, 09:45 AM
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While I was driving home yesterday, I noticed that this isn't only at idle... I tried to hold the RPMs steady at 2K, and the surge was still pushing/pulling... +/- 200 RPMS. I dont think its a vac leak due to it not surging pre-TPS-adjustment. But I'll put that on my list anyway.
Old 10-07-11, 05:29 PM
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Mine would bounce even while holding steady at 2k.
Old 10-08-11, 06:41 PM
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i bought a REEEEAAAALY long screwdriver today at harbor freight... any reason why I cant adjust the TPS with the car running? I'll have the test indicator plugged in...
Old 10-08-11, 08:35 PM
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Why do you want the car to be running while setting the tps and why did you buy a really long screw driver? Warm the car fully then set the tps with a regular screw driver.
Old 10-08-11, 08:48 PM
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If I set the TPS while the car is running, I could listen to the effect on idle instantaneously. The long screwdriver is able to reach the adjustment screw with the intercooler still on.
Old 10-09-11, 03:03 PM
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so i just took off the throttle body/plenum... found that the coolant intake WAS blocked, by some nasty crap in the throttle body. Compressor cleaned that out.

Throttle was DIRTY, so bought some carb cleaner and cleaned that out. everything looks as per the FSM with regards to the plates and the secondaries opening at 1.5mm after the primary. Any good mods while the intake is off?
Old 10-09-11, 09:32 PM
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Just happened to check my timing, which was also off (per the FSM). I'm not sure how far off, but when I get the intake put back together I'll find out if I screwed it up or fixed it!
Old 10-10-11, 10:03 AM
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I still have a high, surging idle after putting everything back together. I'm chalking it up to the TPS resistance readings being off. Anybody have one for sale?
Old 10-10-11, 11:16 AM
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Did you measure the voltage on the G/R tps wire yet when fully warmed up? It should be 1 volt at idle and 5 volts when the throttle linkage is completely separated off the tps plunger.
Old 10-10-11, 06:27 PM
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FIXED! New-to-me TPS, adjust TPS, set timing, adjust idle speed set screw... done. Not particularly in that order!
Old 10-22-11, 01:45 PM
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after digging some more... looks like the idle set screw needed some adjustment. then the TPS.
Old 11-25-11, 04:41 PM
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Thread revival... also trying to sort out idle issues on a JDM S5-swapped vert. I've got the TPS adjusted to 1kohm and the idle is still surging from 1200-1500. Where is this idle set screw you speak of? Is that the mixture screw by the AFM? I toyed with that and it smoothed the idle out temporarily, but then went back to surging after a drive. Can you adjust the BAC on JDM engines?
Old 11-25-11, 05:41 PM
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Originally Posted by LizardFC
Thread revival... also trying to sort out idle issues on a JDM S5-swapped vert. I've got the TPS adjusted to 1kohm and the idle is still surging from 1200-1500. Where is this idle set screw you speak of? Is that the mixture screw by the AFM? I toyed with that and it smoothed the idle out temporarily, but then went back to surging after a drive. Can you adjust the BAC on JDM engines?
You might want to set the G/R TPS wire to 1 volt w/key to on and engine completely warmed up.

What screw by the AFM are you talking about. An S4 has a Variable Resistor to help adjust fuel mixture and it's located by the passenger fender well, but you state you have an S5.
Old 11-25-11, 07:45 PM
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I set the TPS using Aaron Cake's resistance method, full warmed up. I might check it with voltage tomorrow and see if there is any variation.

Mine seems to have that screw by the passenger fender well. I turned it to its stopping point and that yielded a somewhat smoother idle, at least until I drove it. I also noticed there is only one TPS. Starting to wonder if this is really an S5 motor. Clearly I've got some poking around to do on this car.

Edit: I just realized something I've been overlooking since I first checked out this car - it has a rod connected to the throttle linkage for the OMP! Didn't all S5's have an electric OMP??
Old 11-25-11, 09:11 PM
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The block could be an S5 but the throttle body and sensors could be S4. The Variable Resistor should be set basically a bit more than half way to the right which is more "rich" than "lean." The FSM explains how it's to be set. You also set it after the car is "fully" warmed up and not when cold.


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