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-   2nd Generation Specific (1986-1992) (https://www.rx7club.com/2nd-generation-specific-1986-1992-17/)
-   -   SuperCharger for RX-7's based on the Tesla Bladeless Disk Turbine (https://www.rx7club.com/2nd-generation-specific-1986-1992-17/supercharger-rx-7s-based-tesla-bladeless-disk-turbine-125445/)

patman 11-01-02 10:03 AM

if u are gonna put a supercharger on chances are ur gonna have enough trrouble with emissions as it is. also if you are so concerned with performance to get this then youd have already pulled the air pump
just my 2c

imloggedin 11-01-02 10:14 AM

hes making us a supercharger from hell and your complaining about him being 'off-topic' lol.. give the man the info he needs. hes the boss.. needs the infooo.

imloggedin 11-01-02 10:23 AM

that would be nice if you could fabricate some bracket to hold it, if not.. ac or airpump.. hmmmm. like was mentioned before, for the NA guys the 5th and 6th ports wont be opening if you remove the air pump.. but they can always wire them open and then have that nice boost. then again i guess if you live in california the emissions testing is gonna rape you. but what about a/c.. i know in the summer time i always use mine.. especially if your rx7 is your daily driver. i live in missouri and it gets very humid/hot here. if you can fabricate that bracket i think that would be the best choice. IMHO, but hey whatever works i guess, ill buy it either way.

Capn' Wankel 11-01-02 03:58 PM

I have heard really bad things about the extra stress on the e shaft with belt driven supercharger units.......one of the primary reasons that I gave up the sc idea in the first place till you came along with the electronically driven tesla. You might want to do a search on superchargers and rx-7 in google and run over some of the enthusiast sites that review this problem. If it would cost more and could still be driven by an electric motor I would still be in.....if cost of new cpu driven rpm controller is really why you opted for a belt driven unit..... O well I am still really lookin forward to the unit for my N/A. FRANK IS MY HERO!

kristopher_d 11-01-02 08:58 PM

If you go belt driven, I'm going twin-screw. I don't want peaky boost. I like my nice linear N/A torque map. Again, forget tuing to engine RPM. Include a boost sensor with output jack, and control the S/C based on actual boost compared to dial boost. If this is going to be too expensive, you're over engineering it. If the motor is the real problem, then you're not getting the efficiencies you claim. I'm not trying to be an ass, just pointing out the apparent dichotomy (and of course, dichotomies don't really exist) so you can fix the problem.

OC_ 11-01-02 11:53 PM

I don’t think an electric motor exists that can sustain the guestimated 50,000 rpm the supercharger would have to run at and be a reasonable size and weight and have a low enough draw. Things just get hot at 50,000 rpm, or even 25,000rpm for that matter. I didn’t think the motor idea would work to begin with, but I thought I’d go along with it and hope there was some breakthroughs in electric motor tech that would make this possible, and there has been if you look it car starters now and from a few years back. I want a straight answer why an electric motor won’t work. That was kind of the beauty of the system in my mind.

BLUE TII 11-02-02 01:09 AM

When I did electric R/C cars 15 yrs ago the drag motors were doing 100,000 rpm; I don't imagine they have slowed down any since then. I guess it all dipends on how much torque you need it to produce as these were .05 sized motors (~2"x 4")...

coommann 11-02-02 12:54 PM

i have a side question. if this has success with the rx7 will it be made for other sports cars e.g.. supra, 300zx and others?

OC_ 11-02-02 04:20 PM

i know they have electric motors that can do hella fast rpm. But can they do it constatnly? its going to have to be running all the time. Need something with a lot of torque, high speed and a rating for constant use.

MazdaRx7Racer4Life 11-02-02 07:05 PM

and were gonna need a massive alternato to supply the eectric motor with the typeof power it needs to run at that kind of rpm, and as we know, our alternators suck.

Liquid Anarchy 11-03-02 02:36 AM

^Bump

BTW, Mods. With over 4000 views, it's obvious this thread has a lot of intrest. Is there any possible way we could make it a sticky or something? Maybe retire the intake porting thread to the archive as to not take up any more room? Just a request and a suggestion.

jacobcartmill 11-03-02 02:41 AM

oh shit, these things are gonna work like rc car motors (the electric ones)? i had a 10 turn ball bearing motor in my hpi s2000. damn that sum'bitch was fast. if this really is the case, and this supercharger works like this, are these things gonna be brushless or have some super-brushes that you dont have to tend to...

FrankGermano 11-03-02 09:48 AM

The problem with using an electric motor has several factors. My first concern is naturally getting the necessary current from the alternator. The second is, nothing is "free". To get an increase in HP for the Wankel, we are ramming allot more "air" charge down the intake at increased psi...that "energy" i.e. from the electric motor, has to have come from somewhere. To look at is this way, your AC compressor is probably eating up maybe 5-8 HP when it's on...the energy to run that compressor came from the engine, in this case, transfered through a pulley and belt. Anyway, the same would be true with the supercharger. I need to get "energy" to drive this unit from somewhere. I'm also concerned over the tight and limited space under the hood, and that was why we started thinking..."let's just ditch the airpump or something else and put the supercharger THERE..." thoughts. Simpler. That's all that was to that thought - not - that we didn't WANT to use an electric motor (DC pancake, which will easily drive the unit) Oh...the RPM range is not going to be much over 10,000 RPM. Where the heck did you guys get the 100,000 RPM figure? 10,000 RPM, maybe 12,000 RPM, and probably now an 8 to 10" diskpack with only 4 or 5 primary disks. So...for visualization purposes - think of your standard "Frisbee"...that will be roughly a good indication of the size of this entire unit. As a final little tidbit, we are also thinking seriously about addressing the waterpump issues here, as well. We already HAVE one of those little puppies (http://www.frank.germano.com/gi2.htm ) for ref.
Keep the posts coming. We got allot accomplished over the weekend, and I'll update you all later during this coming week. Thanks again for all the positive feedback. With over 4,000 views to this thread, I guess there is enough interest to make me believe we could sell these little babies when we get it right.

Frank

imloggedin 11-03-02 11:39 AM

i have a thought. wich one will give you a straighter shot to the intake.. removing the ac compressor or the air pump? i cant remember where the ac compressor is, but i know the air pump is on the same side as the intake.. either way i think the air pump should go. id rather not sweat to death in the summer, it gets hot here!

87racer 11-03-02 11:45 AM

ac compressor is on the right side under the power steering... and i agree, leave the ac, it gets too hot.

Eggie 11-03-02 03:19 PM

Why can't you bleed cat/6-port air from the Tesla SC?

patman 11-03-02 06:26 PM

there are already all kinds of ways to operate the 6 ports w\out an airpump and what the heck do ya need a cat for?
i kinda like the electric motor idea better too, but i already removed the airpump (damn thing) so if it goes there so be it.

FrankGermano 11-03-02 06:44 PM

We did allot of internet searching for anything out there as far as superchargers for the RX-7. It seems there were quite a number of problems with them, particularly the ill-fated "Nelson" unit which used the Paxton supercharger. It gave us allot of good ideas and ref. numbers to work from, though. If we can find a spot to mount the unit and electric motor, we'll go that route. Right now, Jeff and I (one of my partners in crime) are even considering ditching the space now occupied by the air intake box and placing the whole thing right there. So little "useable" space under the hood...

Liquid Anarchy 11-03-02 07:32 PM

You should make it for people w/ bareblocks. Plunty of space there ;)

kristopher_d 11-03-02 07:52 PM

Underneath the air cleaner is a muffler of sorts for the airpump bypass. Obviously on a performance tuned car, this is unneccessary. Also, the space in the FC engine bay isn't all that restricted. The Twin Screw setup I've been researching (on hold pending your ELECTRIC version of the Tesla SC) would have included all of the stock components, including the air pump. As far as emissions are concerned, in WA the regulations are in parts per million, so Super charging an N/A wont make it harder to pass emisions, but running richer will. As long as the A/F ratios are maintaned in the emissions range, you'll be okay. The moment you go belt driven, you've done nothing but build a more efficient centifugal super charger. By going electric, you get the best of both worlds. Constant boost levels like the positive displacement units, and efficient boost like the centrifugals. Don't sacrifice the quality of your product in the name of expediency. I haven't caught wind of the dogs barking at your heals with their own versions, so we can wait for you to build it right.

On an earlier note, I'm going to say it again: don't waste your time trying to calculate for a specific engine's VE at a given RPM. Your units purpose is not to figure out how much air the engine is using based purely on arbitrary constants which are obviously going to be different on every car due to various levels of modding and wear. Your unit is supposed to make boost. I still say to use a pressure sensor and some simple if/else logic to set the motor speed. Don't try to engineer for a specific engine, engineer for a specific result (boost = X).

OC_ 11-03-02 08:59 PM

well, if you go with the traditional pully and belt drive method, i guess thats cool. Tried and true. But wouldnt the HP loss be about the same driven with an electric motor (at least in a perfect world). isnt it just 2 different ways to the same end? i see you would need to get an upgraded alternator, but i feel thats a pretty small price to pay. They say you actually free up HP with electric water pumps....

FrankGermano 11-04-02 08:03 AM

I think I am beginning to see that it would be useless to just "build a better mousetrap" in the case of belt drive. Okay...we will concentrate on the DC electric drive. I like the idea of ditching the stock airbox and locating the unit there, as does my partner, Jeff. Let's see what kind of fabrication tricks we can come up with. At least the run to the inlet is there, and we'll just fabricate a stronger funnel/velocity tube to route it. Still gonna need some suggestions on the electronics and controls. I can do my best to "shoot in the dark" however, it may end up really generic if I am not designing this soley for my 88 N/A. I'll keep you posted.

Phu5ion 11-04-02 08:12 AM

if you are still looking for space for components then maybe just removing the old snorkel will provide quite a bit of space to rest components on the fan shroud. well that only works for those of us still using the stock shroud. or another place is to place it near, or in place of the overflow resivour.

i'm talking about any other components here like a small motor or any kind of electronics, not the actual unit. that will need to be, like you said, in the space near the stock air box.

OC_ 11-04-02 08:27 AM

what are the estimated physical dimensions for the unit?

CrackHeadMel 11-04-02 10:35 AM


So...for visualization purposes - think of your standard "Frisbee"...that will be roughly a good indication of the size of this entire unit

OC_ 11-04-02 11:36 AM

width too?

FrankGermano 11-04-02 01:33 PM

Yep, width too. Take a Frisbee out to your engine bay and see where the heck you'd mount it...actually, take two and put them together like a little flying saucer type thing...the DC pancake motor is the same size.

OC_ 11-04-02 02:37 PM

thats pretty darn cool. Your giving me some pretty crazy ideas now, like, how many can we fit on a given engine? not necessarily a rotary ;)

or maybe we could put one on a motorcycle...
yard tractor?
lawn mower?
the possibilities are endless!

Crusader_9x 11-04-02 04:54 PM

hey i just got done reading the whole thing and i have to say that i am pretty interested in the whole idea. earlier on u were saying that u were gonna do something along the lines of a turbocharger with this tt design. are u still gonnna do that? cuz that is what i personally would be interested in. somnething that is jsut like the turbo i got now but a whole lot more efficent.

a little bit back on another forum a guy came up with the same idea for a turbo. at least how i understood that and how i understand this to work i think is the same.
http://www.teamfc3s.org/forum/showth...&threadid=3926
http://www.teamfc3s.org/forum/showth...&threadid=4102
so what i am sayin is i want something that runs off of exhaust and creates boost vz ur bladeless disk thingy. is that possible? and if so si there a timeframe or are u even going to do it?

FrankGermano 11-04-02 04:55 PM

Well, like I stated before - I am a firm advocate for electric drive vehicles. Tesla was as well. Electric drive also gives you instant torque at start-up. For now, we'll concentrate on giving the Wankel one hell of a boost, after we see what happens...who knows. With a propane power source, the turbine would be more than adequate at powering a generator/AC electic drive for the RX-7 body. That's something to play with some other rainy day, for now. Supercharger - that's what we're working on this week...

OC_ 11-04-02 05:04 PM


Originally posted by OC_
thats pretty darn cool. Your giving me some pretty crazy ideas now, like, how many can we fit on a given engine? not necessarily a rotary ;)

or maybe we could put one on a motorcycle...
yard tractor?
lawn mower?
the possibilities are endless!

i ment to say that the supercharger is going to be so small (physically), that it can put on anything!

as long as you can power it...

Blitz0309 11-04-02 07:49 PM

Could this work on a 12a engine with a carb?

just wondering for those of us in the 85 and below forums.

kristopher_d 11-04-02 08:53 PM

Have supre or turbo charged cars with carbs been built?

There's your answere.

Phu5ion 11-04-02 09:04 PM


Originally posted by kristopher_d
Have supre or turbo charged cars with carbs been built?

There's your answere.

actually, atkins rotary sells camden superchargers for carb engines. i don't even think they offer support for EFI engines.

so, yes you do have an option for your 12A.

but, this is getting away from the topic of this thread and should be discussed somewhere else.

tweaked 11-05-02 04:11 AM

I am afraid you be getting too gradiose too soon. just to get the thing working don't worry about RPM sensitive, or belt frive or anything like that.
for starters just hook a sylinoid to a switch on the throttle body to sense when Wide Open Trottle is achieved. You can use a switch for a nitrus kit. just a few dollars.

Maeda 11-05-02 09:08 AM

so basically i'll be able to get a conservative amount of boost with big hassles? no maitenence? and no dent in reliability? driven all by electricity!? am I reading this right?

Tesla was a genius.

MazdaRx7Racer4Life 11-05-02 12:44 PM

dam skippy, just posting to know about progress frank, what have you come up with so far, and what about price ranging, discounts for rx7 forum members, for tesla turbine list? And maybe if if will be strictly bolt-on, also, what are the words on nitrous? would it cause any problems?

imloggedin 11-05-02 02:34 PM

::ACHOOOOOOONITROUSUCKS:::

sirgrantalot 11-05-02 02:54 PM

ACHOOOOOOOOOLancerssuck
lol

zub 11-05-02 03:59 PM


Originally posted by FrankGermano
Still gonna need some suggestions on the electronics and controls. I can do my best to "shoot in the dark" however, it may end up really generic if I am not designing this soley for my 88 N/A. I'll keep you posted.

I would have to agree with some others and for a first round just go with on at WOT. This would allow for testing of different boost levels and built in safety since the unit will only be providing boost when your foot is on the floor.

Final version.........much more complicated.....based on RPM, load, throttle position. Maybe start with a curve similiar to the turbo (steeper of course) and go from there.

Keep us posted, this is very interesting and I'd love to see some pictures.

zub

Phu5ion 11-05-02 06:07 PM

i don't like the idea of having it active only at WOT. i think it would be better to have it read off the RPM signal and give the pump it's RPM cue from that. That is how current supercharges work after all. why make things more complicated than needed?

K.I.S.S. :D

imloggedin 11-05-02 09:47 PM

"ACHOOOOOOOOOLancerssuck
lol"

at least my rear didnt get rammed :cool:

lol

mattrx7N/A 11-05-02 10:41 PM

Superchargers on rotories suck. but if this is as good as you say build me a 23 psi 1200cfm unit and ill compare it to a turbo of equal performance. It just kinda sounds to much like the old "supercharge any car for $69.95 gain up to 35 hp!" If it works more power to you, but untill then I think ill stick to tried and true turbos. Good luck

Phu5ion 11-07-02 10:37 AM

any news?

sirgrantalot 11-07-02 11:53 AM


Originally posted by imloggedin
"ACHOOOOOOOOOLancerssuck
lol"

at least my rear didnt get rammed :cool:

lol

at least.........................
uh....my car didnt cost alot

(damn i need a better comback)
\:)

OC_ 11-07-02 01:11 PM


Originally posted by mattrx7N/A
Superchargers on rotories suck. but if this is as good as you say build me a 23 psi 1200cfm unit and ill compare it to a turbo of equal performance. It just kinda sounds to much like the old "supercharge any car for $69.95 gain up to 35 hp!" If it works more power to you, but untill then I think ill stick to tried and true turbos. Good luck

So, explain why a supercharger is no good on a rotary? Your going to need to back that statement up. Have fun!


Iv seen that "supercharge any car for $69.95 gain up to 35 hp!" thing, thats so funny! they call it the tornado or somthing. All it is, is a piece of bent sheet metal! The person that made that should be shot!

Phu5ion 11-07-02 01:27 PM

no he's talking about the electric superchargers that you find on ebay. but all those are modified computer fans :D.

when you get right down to it, rotaries love boost (period). they don't care if it's generated by a belt or spent exhaust gas. either way you will see hugh improvements in performance, which is what most of us NA guys are looking for short of going out and buying a TII.

Personally i'm just looking to add a little more punch to my 7, not to shred the life of my engine by trying to pushing 23psi through an NA. but if that's what you're looking to do, more power to ya.

88Vert 11-07-02 01:43 PM

Hey Phu5ion,

I'm right there with you. I have a '88 convertible and I'm looking for a few more ponies added the smart way. I made this car my daily driver because it's fun to drive. Keeping things simple, maintainable and reliable keeps me from having to repair it every week.

Enjoying this thread!
BTW I'm in!

ScrapFC 11-07-02 03:11 PM

I have to admit to not having the greatest understanding of electronics, but couldn't you just use an electronic boost sensor to drive an amp circuit with a potentiometer to calibrate the boost pressure you wanted? It seems like it should be a pretty simple way of replicating the constant torque curve of a Roots-type blower. Just set for a specific boost pressure with a knob in the dash and feed more or less power to the electric motor to maintain the pressure, right? Seems like it should be almost as easy (and a lot safer) than having the thing come on full-tilt whenever you hit WOT.

CrackHeadMel 11-07-02 05:09 PM

well i didnt understand that at first, but read up online and it sounds good to me, tehre was a post maby a page or two back where frank was still in the air on how to control the device.. you may of just answeredd that

-Jacob


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