2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

S4 Koyo Radiator fitment

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Old 04-21-08 | 11:29 AM
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AbortRetryFail's Avatar
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From: St.Pete FL
Question S4 Koyo Radiator fitment

I've got a few questions for anybody running a Koyo radiator in a S4.

1. How well does it fit the stock mounts? Did you have to cut anything to make it work?
2. Are there any catches or issues with using the stock fan shroud with it? I do _Not_ want an electric fan.
3. My stock level sensor has an overflow hose on it. How hard is it to find one without?

If anybody's got pictures of one mounted that would be sweet.

The plastic ends on my stocker cracked and the aftermarket rad i bought to replace it doesnt fit the brackets. I'd have to cut 2 small L-shaped brackets off the car or notch the brackets on the radiator to make it fit.

I'm considering just taking this one back and ordering a Koyo. I'd rather have aluminum than copper any day. Less corrosion.

PS: Yes i have, and am searching. There's a lot of fluff to sort out.
Old 04-21-08 | 11:34 AM
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Sorry i wish i could help i do have the koyo radiator but i also have a S5 and a E-fan
Old 04-21-08 | 11:41 AM
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Originally Posted by Sojin
Sorry i wish i could help i do have the koyo radiator but i also have a S5 and a E-fan
Excellent post. I hope I can be this informative some day.
Old 04-21-08 | 11:43 AM
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87 t-66's Avatar
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i have one on my s4 and its a direct drop in replacement. put the stock brackets on and put it in.
Old 04-21-08 | 11:51 AM
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Originally Posted by 87 t-66
i have one on my s4 and its a direct drop in replacement. put the stock brackets on and put it in.
Do you know which model number Koyo you have? The one i'm looking at is R0181
Old 04-21-08 | 12:22 PM
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i have the s4 model in my s4 and the s5 model in my s5...both are the same deal.
Old 04-21-08 | 01:25 PM
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-Bolts right in,nomods needed
-Fan shroud fits perfectly
-Why find one without?

Spec.
Old 04-21-08 | 01:27 PM
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my s4 koyo fit perfectly, with stock fan shroud and all. Runs a lot cooler during hard runs, mountain drives, etc.. ive never seen the temp get above 1/4th with the koyo
Old 04-21-08 | 01:38 PM
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Originally Posted by gxl90rx7
my s4 koyo fit perfectly, with stock fan shroud and all. Runs a lot cooler during hard runs, mountain drives, etc.. ive never seen the temp get above 1/4th with the koyo


Thats not good. Car should operate around 175 to 190F.

Do you have an OEM thermostat?

Spec.
Old 04-21-08 | 01:55 PM
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all the hoses plug right in it bolts right up i had it on mine and mine is for sale if inerested pm me
Old 04-21-08 | 02:22 PM
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Originally Posted by Spectator
Thats not good. Car should operate around 175 to 190F.

Do you have an OEM thermostat?

Spec.
On the s4 gauge, 1/4 up is around 180ish. S5 gauge is different.
Old 04-21-08 | 02:30 PM
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I have one on my S4 and it fits pretty well. As the others have said you will need to use the mounting brackets from your stock radiator. The Koyo does sit a bit further back due to the added thickness of the core. I also had to move/stretch the stock fan shroud a bit when installing mine, but overall the fitment is about as close to perfect as you can get. Also, you may want to replace the drain plug that comes with the Koyo as they tend to break easily.
Old 04-21-08 | 03:21 PM
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Originally Posted by Jturbo
I have one on my S4 and it fits pretty well. As the others have said you will need to use the mounting brackets from your stock radiator. The Koyo does sit a bit further back due to the added thickness of the core. I also had to move/stretch the stock fan shroud a bit when installing mine, but overall the fitment is about as close to perfect as you can get. Also, you may want to replace the drain plug that comes with the Koyo as they tend to break easily.
^^I ended up using thread sealant on both plugs that come with the radiator. IT is an easy install. I also use the fan shroud and have no problems. I also had to cap off the peice coming from the top cap. I just used a rubber cap and zip ties. IF I can I'll post pics tonight when I'm at home.
Old 04-21-08 | 06:28 PM
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Originally Posted by Jturbo
I have one on my S4 and it fits pretty well. As the others have said you will need to use the mounting brackets from your stock radiator. The Koyo does sit a bit further back due to the added thickness of the core. I also had to move/stretch the stock fan shroud a bit when installing mine, but overall the fitment is about as close to perfect as you can get. Also, you may want to replace the drain plug that comes with the Koyo as they tend to break easily.
yeah i not sure if you all got the the 2wall or 3wall but my koyo was really thick and i had to take my stock mounts and rebend them to fit my koyo. also i threw out my fan shroud, but i do live in north WA so it never really all that hot here. it does run pretty cool tho
Old 04-21-08 | 07:07 PM
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The composite top and bottem on mine broke too. So I got the koyo (s4 n/a).

Took off the brackets on the left and right side of the stock radiator, and put them on the Koyo. Perfect match. Everything went together like butter. Only I broke that little connection at the bottem... Oh well...
Old 04-22-08 | 01:03 AM
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Notcie the red cap on the radiator.
Attached Thumbnails S4 Koyo Radiator fitment-engine.jpg  
Old 04-22-08 | 08:56 AM
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Thanks a lot for all the info guys! I placed my order today, hopefully i'll have the new rad thursday and get this baby back on the road!


Originally Posted by My5ABaby
Excellent post. I hope I can be this informative some day.
Congratulations! I wish all of your hopes and dreams come true as easily as this one did
Old 04-22-08 | 09:57 AM
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do all the S4 koyo rads come with the cap and overflow spout on the top of the rad?
Old 04-22-08 | 10:51 AM
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Everything stock fit perfectly on my S5 except the fan shroud. It fits, but it takes a bit of effort to get it screwed down.
Old 04-22-08 | 12:08 PM
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Originally Posted by FC3Sdrift
do all the S4 koyo rads come with the cap and overflow spout on the top of the rad?
the rad doesn't come with a cap, but it does have a overflow nipple under the cap area
Old 04-22-08 | 08:13 PM
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Originally Posted by AbortRetryFail
Congratulations! I wish all of your hopes and dreams come true as easily as this one did
Not sure where you fit into this, but I appreciate your concern.
Old 04-22-08 | 10:12 PM
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lol so I got mine under a week after I ordered it. I dont have spacers or anything for the fanshroud to bracket assembly, so I zip-tied it




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