2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

my writeup: s4 afm to s5 afm conversion

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Old 12-05-05 | 02:30 AM
  #26  
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Originally Posted by rotarygod
On the flip side, to the people that think the S4 afm flows better than the S5 afm, prove it. I've never seen a single person provide any shred of evidence to support this claim other than hearsay. I really hope this isn't based on what they look like or what their physical size is. The internal shape is a huge factor in airflow.
You're right, it does, but in my educated opinion (not hearsay) the difference in internal shape wouldn't be enough to overcome the fact that the S5 AFM's inlet is considerably smaller, not to mention even when the measuring cone is fully retracted the gap between the cone and the outer wall is pretty small. Any difference in flow is likely to be minor but I'd be very surprised if the S5 AFM came out better.

Personally I think using an afm is archaic and it should be replaced with a decent system.
Since that sounds like you're talking about AFM's in general, not just the stock one, you'd better go tell that to all the car manufacturers who still use them. If you mean the stock ECU is archaic and should be replaced with a decent system then you'd be right, but an AFM is still a far more accurate way to run an engine than MAP sensing. Unless you're looking for extreme power then an aftermarket programmable ECU using a large AFM (or two) would be a much more flexible set-up. People say the big advantage of a programmable ECU is being able to easily retune for extra mods, but the big advantage of an AFM would be not necessarily having to retune for those extra mods.

Originally Posted by slpin
but could the design of the S5 afm allow for a smoother airflow?
See above. I don't understand why people think the airflow would be so much smoother.

maybe it just evolved from the swinging gate to cone, and into speed density
It evolved from expensive aluminium to cheap plastic. Bit like the swap bar links...

Originally Posted by geargrabber
yeah, thats the one from nopistons.com, it doesnt work.
It will work fine. The connections shown are correct.

Last edited by NZConvertible; 12-05-05 at 02:39 AM.
Old 12-05-05 | 02:47 AM
  #27  
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NZ

you are not thinking clearly
just because it is 10% bigger, doesnt mean it will flow 10% bigger.
it MIGHT flow 10% more if they are both maxed out.

on his NA, will it ever suck hard enough for the s4 afm to max out?

and since it wont max out, you will still benefit from the smoother airflow on the s5 afm, right?

thats why people do TB mod, correct?
Old 12-05-05 | 05:51 AM
  #28  
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Originally Posted by slpin
NZ

you are not thinking clearly
just because it is 10% bigger, doesnt mean it will flow 10% bigger.
I'm thinking perfectly clearly but you seem to be imagining things. I never said it would flow 10% more; in fact I never quantified any flow differences at all.

People who've done this say there's no gain (even you), and that's been dyno-proven a couple of times, so whatever diffences there are are irrelevant. Accept it and move on.
Old 12-05-05 | 10:33 AM
  #29  
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Originally Posted by NZConvertible
I'm thinking perfectly clearly but you seem to be imagining things. I never said it would flow 10% more; in fact I never quantified any flow differences at all.

People who've done this say there's no gain (even you), and that's been dyno-proven a couple of times, so whatever diffences there are are irrelevant. Accept it and move on.


i agree there is not really a gain other than mounting position
but people like you need to realize there isnt a lost either
Old 12-05-05 | 10:42 AM
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Originally Posted by rotarygod
On the flip side, to the people that think the S4 afm flows better than the S5 afm, prove it.
Break out a college level fluid dynamics book and grab the formulas - you should be able to get a pretty good estimate on what POTENTIAL flow is.
We can easily measure cross-sectional area and angle of attack and all that good stuff.

All of this bickering is useless...

The unit is still measuring airflow into the engine.
The stock ECU is calibrated and mapped to handle "X" airflow at "Y" RPM and spit out proper fuel (pulsewidth to the injectors) and ignition (timing) control.

So what does this mean?
90% of the time, it doesn't mean jack **** if the AFM can flow more.
Measured airflow is measured airflow.
It's sorta like arguing if-I-get-bigger-injectors-do-I-make-more-power bullshit - we all know just shoving more fuel into the engine does not make more power.

Realistically, I think the stock ignition breaks up like crazy at high RPM's and makes all of this useless.

If you wanna swap AFM's - go right ahead.
You wanna argue which is better - go right ahead.
I bet you I can stuff a Haltech on the same car, get rid of any of those pesky AFM's, and beat whatever hack job you're doing with any of those AFM's.


-Ted
Old 12-05-05 | 11:03 AM
  #31  
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Originally Posted by andrewdruiz
So you finally got rid of your jdm tyte air box mike?
yup, sad to see it go... i finally got a fix-it ticket for my exhaust
Old 12-05-05 | 11:54 AM
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none of this matters at all on a near stock car, IMO.
it is very hard for me to reach 50% AFM opening on a stockport NA (reading the voltage value on SAFCII).
my guess is that there may be a SLIGHT difference between the two as you reach enough CFM to approach 100% opening. BUT at that point if you are making that much power, you should be using a standalone anyways, and most people just go with a MAP when that happens...
Old 12-05-05 | 01:46 PM
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Originally Posted by coldfire
none of this matters at all on a near stock car, IMO.
it is very hard for me to reach 50% AFM opening on a stockport NA (reading the voltage value on SAFCII).
my guess is that there may be a SLIGHT difference between the two as you reach enough CFM to approach 100% opening. BUT at that point if you are making that much power, you should be using a standalone anyways, and most people just go with a MAP when that happens...
bravo!
Old 12-06-05 | 05:03 AM
  #34  
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Originally Posted by coldfire
it is very hard for me to reach 50% AFM opening on a stockport NA (reading the voltage value on SAFCII).
Actually, the S-AFC is expecting a full 0-5V signal, and I've never heard of anyone going over 70%?
Try it - with the S-AFC on, push the AFM flapper or cone all the way in / max.
It typically reads about 6x% maxed out.
So you're like 70% of full travel?


-Ted
Old 12-06-05 | 05:32 AM
  #35  
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People take the S-AFC's stupid "airflow" reading way too seriously, which just shows a lack of understanding of how 0-5V sensors work. Most readings will only ever be in the 1-4V range.
Old 12-06-05 | 05:18 PM
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ok, so the AFM voltage range for the stock FC AFM has been measured to be 0-4V? or it says that in the FSM?
i didn't realize that the AFM value on the SAFC was uncalibrated...

in any case, my point is on a stock car you will not be reaching full opening of the AFM. if you are, you have other problems than having to choose between using the S4 or S5 AFM.
Old 12-07-05 | 12:58 AM
  #37  
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Here's some readings i just took from my S4 AFM (igntion on, engine off, battery at 12.2V).

Reference voltage (Vref): 4.99V
Signal voltage (Vs), AFM flap fully closed: 4.05V
Signal voltage (Vs), AFM flap fully open: 0.43V

By pushing really gently on the closed flap you can get the fuel pump circuit opening relay to click on before the voltage reading changes.

I have no idea how the S-AFC works out the "airflow useage ratio" and the manual certainly doesn't offer any useful info. About the only use I can see for it is to use it for before-and-after comparisons when doing mods, like a very basic dyno. Because power is roughly proportional to airflow, if your peak airflow reading changes after performing a mod then it's had some effect on power (hopefully a positive one). The change in reading will tell you approximately how much power has changed. If your peak reading changes from say 60% to 63% then power has increased ~5% (63/60=1.05).

So I take back what I said before. It's not stupid, just misunderstood.
Old 12-07-05 | 01:20 AM
  #38  
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Originally Posted by coldfire
ok, so the AFM voltage range for the stock FC AFM has been measured to be 0-4V? or it says that in the FSM?
i didn't realize that the AFM value on the SAFC was uncalibrated...
It's not uncalibrated.
The stock ECU has no trouble using it's range.
Reread what I said...the S-AFC expects a full 0-5VDC signal and scales it's percentage against that.


-Ted
Old 12-07-05 | 02:28 AM
  #39  
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Ted, I don't think it does. If it was simply a showing Vs as a percentage of Vref (where 5V = 0% and 0V = 100%), then using my AFM readings the S-AFC would show 19% with the AFM closed and 91% with it fully open. Doesn't idling normally show low single figures?

Maybe (and I'm just guessing) it uses the Vs value during initial set-up (ignition on, engine not running) as the baseline for 0%. It's also possible that there are preprogrammed Vs values that correspond to a fully open and fully closed AFM, which are selected when you input the AFM type (e.g. 'FL-5' for S4 and 'FL-6' for S5).

Someone with an S-AFC needs to tell us what AFL readings they see with the AFM fully closed and fully open.
Old 12-07-05 | 07:25 PM
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unfortunately my car is in storage at the moment...i won't be able to test this out anytime soon.

all i know is that the SAFC reads 0% when the engine is off (and like 1% at idle). i have not tried actually pushing in the cone manually all the way in and seeing what reading it gives.
Old 12-08-05 | 12:28 PM
  #41  
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Key ON, engine OFF: Point four closed and 83.6 full open. Finger pushing the flap all the way aft.

Key ON, engine running: .9 percent at idle (1.1 on another car), and unknown at full throttle going up a steep hill.

I think I've seen higher than 83.6 on another afm in the past. I only looked at one car. It's 19 F and I ain't a gonna do that til the temps get to the 40 F plus range.

At idle, most of the time I see a voltgage reading of around 2.7 vdc. Either car. Fully warmed up and at a NORMAL idle speed.

Key ON, engine off, I usually see the 3.87 vdc closed and .335 vdc full open

Talking AF1 here.
Old 12-08-05 | 12:50 PM
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I just looked at a old thread where I told SLPIN that I saw close to 100 percent with the flap shoved full aft. He was seeing just 54 percent. Sooooooo.......I need to look at the other car sometime soon since the one I just looked at showed just 83.6 percent.
Old 12-08-05 | 12:55 PM
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Just for the record This was sorta my idea, so direct the flames at me, I kinda talked GG into this mod, if nothing else for CAI setup. BTW wouldnt the plastic S5 hold LESS heat than a ALM S4?
Old 12-09-05 | 12:27 PM
  #44  
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Originally Posted by HAILERS
I just looked at a old thread where I told SLPIN that I saw close to 100 percent with the flap shoved full aft. He was seeing just 54 percent. Sooooooo.......I need to look at the other car sometime soon since the one I just looked at showed just 83.6 percent.
My second car reads, at the SAFC, .4 percent fully closed and 99.8 percent fully open. The Vs is 5.04 vdc. As far as voltage, going to Sns check it shows 3.925 vdc fully closed and .300 vdc fully open (99.8 percent)
Old 12-09-05 | 05:49 PM
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so what does this tell us now?
if i understand you correctly your two cars gave different readings...are we talking about the exact same AFM with the exact same "flow meter type" setting on the SAFC?

having it range from ~0% to ~100% clearly shows that the SAFC percentage reading is valid for the full range of readings, unlike what Ted mentioned (that upper limit was NOT 100%).

if the SAFC takes 0VDC as full open, then regardless of the full closed voltage the SAFC should properly scale the percentage value.
Old 12-09-05 | 05:54 PM
  #46  
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can we come to a conclusion yet?
Old 12-09-05 | 08:48 PM
  #47  
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Originally Posted by coldfire
so what does this tell us now?
if i understand you correctly your two cars gave different readings...are we talking about the exact same AFM with the exact same "flow meter type" setting on the SAFC?

having it range from ~0% to ~100% clearly shows that the SAFC percentage reading is valid for the full range of readings, unlike what Ted mentioned (that upper limit was NOT 100%).

if the SAFC takes 0VDC as full open, then regardless of the full closed voltage the SAFC should properly scale the percentage value.


Welllllllll, time for superstition. I've heard it told that the SAFC has a learning curve. From what I understood, the SAFC has to see the full range several times to calibrate itself. Like holding full boost for several seconds several times. Then the percentage will gradually over time read higher than the 54 percent or whatever your reading right now.

I've been fooling around with my SAFC over the last few weeks. Such as Initializing the SAFC and just looking at the normal afrs put out by the stock ECU with and without the stock 02 sensor connected. It's possible I have not been boosting a whole lot in the last few weeks on the car with the low percentage level.

So, bowing to supersititon, I'll drag race up some steep hills in the next few days with the low percentage car and see if there is a change in the AFI percentage.

Seems the same thing could be done holding the flap wide open a few times. I know not.
Old 12-09-05 | 10:32 PM
  #48  
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FYI, it's AFL, not AFI, short for AirFLow.
Old 12-11-05 | 12:44 PM
  #49  
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If it reads less than 100.% when you hold the afm flap door fully open, It ain't never gonna read more than that.

Do us a favor whoever you are. Hold the door fully open and write down the percentage. Now, while the door is wide open, go to Sensor Check and read what AF1 voltage is.

I've one afm that reads right close to 100 percent. It's 98-99 percent. The AF1 voltage at that time on the SAFC reads .300 to .305 vdc.

On the other two slug afm sitting on the shelf, the voltage is something like .355 and they don't read 100%. They read somewhere like 68 %. Door full open.

Right now I don't know how significant this is in the wide world of RX

Now let's get down to business. The manual says AF1. My SAFC reads AF1. So it's AF1 not AFL. AFL as everybody knows, stands for American Football League.
Old 12-11-05 | 12:48 PM
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