2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Metal manifold gasket? What the?

Thread Tools
 
Search this Thread
 
Old 10-16-02, 03:51 AM
  #1  
Rotary Enthusiast

Thread Starter
 
88 SE's Avatar
 
Join Date: Mar 2002
Location: Phoenix
Posts: 818
Likes: 0
Received 1 Like on 1 Post
Metal manifold gasket? What the?

I just got my intake manifold gasket in today.

Its metal now? I dont trust this thing. I put it on according to the TSB, except i chose to use hylomar instead of molybednium grease.

What made Mazda do such a wierd thing? Did the old one work right
Old 10-16-02, 04:19 AM
  #2  
I'm a boost creep...

 
NZConvertible's Avatar
 
Join Date: Jan 2002
Location: Auckland, New Zealand
Posts: 15,608
Likes: 0
Received 8 Likes on 8 Posts
They're actually two thin layers of metal sandwitching a thicker layer of crushable material in the middle. These seal better than paper gaskets because they can deform to any surfaces that aren't completely flat (within reason). But they're best feature is because the metal surface doesn't bake itself to the manifold like paper does, they're reusable, and come off without any effort. Trust me, once you've spent hours trying to remove all traces of the old gasket, only to miss a tiny bit and have it not seal properly, you'll never go back to paper...
Old 10-16-02, 04:24 AM
  #3  
Rotary Enthusiast

Thread Starter
 
88 SE's Avatar
 
Join Date: Mar 2002
Location: Phoenix
Posts: 818
Likes: 0
Received 1 Like on 1 Post
That makes sense.

Yea i know how removing it is. TOok me about 5 hours
Old 10-16-02, 05:45 AM
  #4  
I HATE sleepy eyes

 
BoostedRotors's Avatar
 
Join Date: Nov 2001
Location: Birmingham, AL
Posts: 1,180
Likes: 0
Received 0 Likes on 0 Posts
Those are much better...when we were building my engine I tried to steal one from Bryan...but he caught me
Old 10-16-02, 09:53 AM
  #5  
Rotary Enthusiast

 
Hot_Dog's Avatar
 
Join Date: Nov 2001
Location: Alexandria, VA
Posts: 1,320
Received 153 Likes on 126 Posts
Re: Metal manifold gasket? What the?

Originally posted by 88 SE
I just got my intake manifold gasket in today.

Its metal now? I dont trust this thing. I put it on according to the TSB, except i chose to use hylomar instead of molybednium grease.

What made Mazda do such a wierd thing? Did the old one work right
There's a TSB on installing the metal LIM gasket? What does the TSB say about installation?

Hot_Dog
'02 RSX-S
'90 RX7 GXL
Old 10-16-02, 11:32 AM
  #6  
Rotary Freak

iTrader: (3)
 
sunshine's Avatar
 
Join Date: Feb 2002
Location: MN
Posts: 1,697
Likes: 0
Received 0 Likes on 0 Posts
The TSB says the torque and the pattern in which to fasten the bolts and nuts.

Here it is...
Old 10-16-02, 12:25 PM
  #7  
Full Member

 
snerd's Avatar
 
Join Date: Sep 2002
Location: San Diego
Posts: 54
Likes: 0
Received 0 Likes on 0 Posts
Hmmm, strange.

I just got intake gaskets (block to manifold and lower to upper manifold) from MazdaTrix about a week ago and they sound like the old ones. I don't know if they're paper (its almost like a strange rubber type material - green color). Will these still work or should I ask for the metal ones? They are for a 88 Turbo II, does this make a difference? Maybe they were just trying to clear out old stock.

I'm assuming that I would still use Hylomar on these, right?

A little off topic. Are the TSBs posted online anywhere? I found the manuals on FC3S.org, but they didn't have any TSBs. Thanks.

Last edited by snerd; 10-16-02 at 12:30 PM.
Old 10-16-02, 12:36 PM
  #8  
~~~~~~~~~~~~~~~~~~~~~~~

 
Samps's Avatar
 
Join Date: May 2001
Location: Pittsburgh, PA
Posts: 1,594
Likes: 0
Received 0 Likes on 0 Posts
Mazdatrix sells both versions I believe. The metal ones are a good bit more money ($20). But well worth it if you ask anybody who has worn off their fingerprints trying to get the cheaper version off. The tightening pattern is much like any manifold. Start in the middle and work counter-clockwise towards the outside.
Old 10-16-02, 12:36 PM
  #9  
Haven't we ALL heard this

 
Wankel7's Avatar
 
Join Date: Mar 2001
Location: Indiana
Posts: 3,948
Likes: 0
Received 1 Like on 1 Post
Dude, where did you find the TSB for that? Is there a source of them to get them.

Also, do they have metal gaskets for the turbo manifold.

James
Old 10-16-02, 12:39 PM
  #10  
Rotary Freak

iTrader: (3)
 
sunshine's Avatar
 
Join Date: Feb 2002
Location: MN
Posts: 1,697
Likes: 0
Received 0 Likes on 0 Posts
The TSB came from Brian at mazdaformance (link at top of page). Mazda dealers have them too, but they are immpossible to convince to fax you them.
Old 10-16-02, 12:39 PM
  #11  
~~~~~~~~~~~~~~~~~~~~~~~

 
Samps's Avatar
 
Join Date: May 2001
Location: Pittsburgh, PA
Posts: 1,594
Likes: 0
Received 0 Likes on 0 Posts
no metal gaskets for turbo guys
Old 10-16-02, 12:41 PM
  #12  
Haven't we ALL heard this

 
Wankel7's Avatar
 
Join Date: Mar 2001
Location: Indiana
Posts: 3,948
Likes: 0
Received 1 Like on 1 Post
That would make sense.... I mean NOT make sense.

James
Old 10-16-02, 12:53 PM
  #13  
Moderator

iTrader: (3)
 
j9fd3s's Avatar
 
Join Date: Mar 2001
Location: https://www2.mazda.com/en/100th/
Posts: 30,989
Received 2,688 Likes on 1,903 Posts
1. mazdaformance is a mazda dealer
2. the turbo 2's and 12a's dont get metal gaskets, i think maybe because of the coolant o rings.

mike
Old 03-20-03, 11:46 AM
  #14  
Senior Member

 
Thaniel's Avatar
 
Join Date: Apr 2001
Location: Dublin, VA
Posts: 593
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by NZConvertible
They're actually two thin layers of metal sandwitching a thicker layer of crushable material in the middle. These seal better than paper gaskets because they can deform to any surfaces that aren't completely flat (within reason). But they're best feature is because the metal surface doesn't bake itself to the manifold like paper does, they're reusable, and come off without any effort. Trust me, once you've spent hours trying to remove all traces of the old gasket, only to miss a tiny bit and have it not seal properly, you'll never go back to paper...
I agree there may be some advantages but the paper gasket was on my car for 9+ years and worked fine. I only took the thing apart to clean the intake. I expect another paper one would go for another 9+ years. The cost of more than $20 for a gasket that use to cost $7 just sickens me.

The parts prices for Rx-7's is getting way out of hand.
Old 03-20-03, 12:05 PM
  #15  
Senior Member

 
skyypilot's Avatar
 
Join Date: Mar 2003
Location: Connecticut
Posts: 354
Likes: 0
Received 0 Likes on 0 Posts
Come on, lets not quibble about a few bucks for a gasket. When you have to pay $100 for a $10 switch, now that is robbery!
Old 03-20-03, 11:50 PM
  #16  
I'm a boost creep...

 
NZConvertible's Avatar
 
Join Date: Jan 2002
Location: Auckland, New Zealand
Posts: 15,608
Likes: 0
Received 8 Likes on 8 Posts
Wow, back from the grave...
Originally posted by Thaniel
I agree there may be some advantages but the paper gasket was on my car for 9+ years and worked fine. I only took the thing apart to clean the intake. I expect another paper one would go for another 9+ years.
You missed the point. Paper gaskets work fine once. If the two components haven't been apart for a few years, the chances of being able to reuse the gasket are negligible. Plus you usually have to spend some time scaping the surfaces clean to remove evey last trace of baked paper. A metal gasket can be reused many times before needing to be replaced, and will come straight off every time without any effort. It's all about convenience, especially if you're (for example) removing manifolds regularly. If you don't want to pay for that convenience, then use paper ones. Like you said, they work fine.
Old 03-20-03, 11:57 PM
  #17  
pei > caek

 
dr0x's Avatar
 
Join Date: May 2002
Location: Mars
Posts: 4,643
Likes: 0
Received 0 Likes on 0 Posts
Ive taken stuff off and had the gaskets come off with out breaking or being damaged at all. You could probably reuse paper in that case.
Old 03-21-03, 12:02 AM
  #18  
Senior Member

 
YakATK's Avatar
 
Join Date: Oct 2002
Location: Driver's Seat
Posts: 333
Likes: 0
Received 0 Likes on 0 Posts
Great tool for cleaning gasket junk off:
WOOD CHISSEL (SP?)

My auto teacher taught us that, it works wonders. I cleaned entire V8 blocks, Cadilac Heads, and tons of other stuff with those. Real easy to get all the gasket off with, real cheap to buy, can sharpen them on a table top grinder. Use one with some solvent and your just laughing all the way to the bank (what bank?).
Old 03-21-03, 12:39 AM
  #19  
No longer cares

 
Jimmy325i's Avatar
 
Join Date: Apr 2002
Location: just a bit north of your business
Posts: 1,345
Likes: 0
Received 0 Likes on 0 Posts
Till you cut the **** out of the aluminum and need a super thick paper gasket to fill in the voids...

Actually, I agree with the wood chissel method if you're careful and get one thats really wide. A flat file is another good tool if used very carefully. Gasket remover is by far the easiest way to get these things off though. Then roughing the surface with some 150 grit and lay the new gasket down with some form of lube and you're good to go.

Regular motor oil or white lithium grease works pretty good for paper gasket dressing. It ends up swelling the gasket just a little as it soaks in and causes a better seal than is possible from straight compression. It also allows the gasket to slip a little as its being tightened to allow for proper mating without potential of binding or tearing of the gasket as it's compressed.
Old 03-21-03, 11:16 AM
  #20  
Senior Member

 
Thaniel's Avatar
 
Join Date: Apr 2001
Location: Dublin, VA
Posts: 593
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by NZConvertible
It's all about convenience, especially if you're (for example) removing manifolds regularly. If you don't want to pay for that convenience, then use paper ones. Like you said, they work fine.
I hope to not have to remove the manifold on a regular basis. We'll see if I did a good job the first time

I couldn't find anyone that would sell the paper ones anymore. Maybe I missed somebody but everyone only offered me the expensive gasket.

Didn't look like trimming the metal gasket to closely fit any porting was possible. Well, it's on now. I'll see how good it works tommorow.
Old 03-21-03, 11:17 AM
  #21  
Senior Member

 
Thaniel's Avatar
 
Join Date: Apr 2001
Location: Dublin, VA
Posts: 593
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by NZConvertible
Wow, back from the grave...
Everybody keeps saying to search.......
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jeff20B
1st Generation Specific (1979-1985)
73
09-16-18 07:16 PM



Quick Reply: Metal manifold gasket? What the?



All times are GMT -5. The time now is 05:13 PM.