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Even the MAZDA Dealer Can't figure this one out on Intermittent Non Start...

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Old 04-29-04, 12:34 PM
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harley, the ground tab at the back of the engine (on or near a tranny bolt, with a wire going to the firewall) is NOT the one we're having a "civil discussion" about...although without that one in good shape you're probably screwed, too...ground #24 is on top of the bracket/ standoff for the "rat's nest", in fact it is under the bolt that secures that particular area of the bracket...if you look at the right side of the dynamic chamber, underneath you'll see two 12mm bolts that secure it to a bracket, side by side, about 2" apart. directly below that point is #24 (I've never tried to find it with the TB & everything on, but I know it's gotta be a bitch to see it with everything in the way)...HAILERS had a good idea earlier- read the ground from the ECU pins when you're having trouble and compare this to resistance readings when everything is running smoothly- that way you won't have to take the TB off to access it (unless you get a bad reading when it's acting up)...heck, all this "animated discussion", and we're not even sure if this is your problem...(sigh...as long as we're learning...)
Old 04-29-04, 12:49 PM
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clogged injectors. send them to a shop to get cleaned.
Old 04-29-04, 12:52 PM
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or/also make sure that the connection to the wiring harness to the injectors are secure. to check the primaries you have to take the upper intake manifold off, but i think it'd be worth it.
Old 04-29-04, 12:53 PM
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double post, sorry.
Old 04-29-04, 01:08 PM
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I want to say that the rolling the car a couple of feet ...is superstition??? Maybe not but that's all I see there.

The water temp switch on the filler neck is for the auxillary fan..if you have one. I don't see that being related to the problem.

And like the man said....gnd 24 are on a ring connector and BOLTED to the rear rotor housing with a bolt. I don't think you can touch it without removing the dynamic chamber. Better to ohm out the wires at the ECU going to the ground.
Old 04-29-04, 02:28 PM
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harley, did the problems start soon after that temp sensor was put out of commision? you said the plug was just "sitting there", there's no way it (terminals/wiring) could be touching ground? what components have you ruled out as being the problem?
Old 04-29-04, 03:35 PM
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OK, on the superstition....she WILL crank (or at least has twice) when moved....not starting then moving and starting isn't superstitious, I'm just trying everything I can think of....Now, Wayne88 that ground on the right side (under) the dynamic chamber, is that driver side or passenger, cant see much under the UIM...yes it may have started when I changed the fan sensor and it is not grounded out...dirty injectors? I think not, could be wrong, she runs too good....all good ideas though, guys...the fifty dollar reward still stands...
Old 04-29-04, 04:09 PM
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have you taken a good look at all the accessible harness runs in the engine bay (FALCOMS mentioned this a while back)...gently move/ pick up the harness, especially at areas that contact the frame or engine, and look for chaffing damage to the bundles...just to verify, when it's NOT starting, everything is as it should be, except the "light-off", right? same voltage gage reading, same twitch on the tach, same starter sound, etc...have you read out those ECU pins to ground yet, as HAILERS recommended? that's going to be a very important number to know for us to continue troubleshooting...I would take a damn good look at the harnesses with a flashlight, first, though...
Old 04-29-04, 04:18 PM
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Ok...I'm going to check out the harnesses, I'm not much for testing the ECU Though but like I said I have two spare ECU's and in the past two years have switched them all out and the intermittent failure has occurred with each one of them....
Old 04-29-04, 05:59 PM
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Ok Mr. harley my name is steve gambone and I do this for a liveing and was a mazda dealer tech. the one thing that I have learned about Jap cars that go realy lean or rich is to look at the PCM coolent temp sensor. check the connector for corrowtion then I use a reostat and dial in the rite rang and sub it for the sensor. most posable is the sensor has a bad spot in it's rang
Old 04-29-04, 07:02 PM
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OK...can anyone tell me where the PCM coolant temperature sensor is...maybe it is in the manual...shouldn't be to expensive....I'll just buy another one...if thats not it...then I have another extra part handy...
Old 04-29-04, 07:11 PM
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I think he's refering to the water thermo sensor, behind & below the alternator- should have a green plug (check the plug body real good, too- they tend to break a lot)...usually throws you into a limp mode, runs like crap when it's bad, but I've heard some guys actually couldn't get their cars started when it crapped out on 'em...you can check the output of it at pin 2I at the ECU- it should be .4 to 1.8 volts, at idle...you can also play with the plug backshell while the car's running to see if it's an intermittent electrical open
Old 04-29-04, 07:18 PM
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Thanks Wayne....I have plenty to checkout now thats for sure....I'm a little vague on where the injector harness is....is it under the UIM or on the other side of the dynamic chamber?
Old 04-29-04, 07:25 PM
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man, I'm sorry I ever started calling it that now...it's actually part of the engine EGI harness, near the end of the run, so it's only got a couple of wires in it, namely the injectors, and a couple of other sensors...the section we've been hashing over is under the TB/ dynamic chamber, sitting on top of the engine (I think that water thermo sensor feeds into it too)
Old 04-29-04, 07:38 PM
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Originally posted by WAYNE88N/A
man, I'm sorry I ever started calling it that now...it's actually part of the engine EGI harness, near the end of the run, so it's only got a couple of wires in it, namely the injectors, and a couple of other sensors...the section we've been hashing over is under the TB/ dynamic chamber, sitting on top of the engine (I think that water thermo sensor feeds into it too)
See that is the problem from the start with why I took exception to your's and other posts.

The ground on the back top of the motor is the Primary ECU ground...

NOT THE INJECTOR GROUND...

and to be sarcastic (again) any air craft mechanic that had been working on rotarys since guy 1989 should know this.
Old 04-29-04, 07:48 PM
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all right, Icemark- water under the bridge, man. I still think it's that ground the ECU uses for the injectors, among other things, but we're here to try to help people out, not to insult each other and argue semantics...
Old 04-29-04, 07:48 PM
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Originally posted by HAILERS
I don't agree with Icemark.

And I'm getting my ground info from the 87FSM.
Actually I looked through more in depth since I got home, and the ground to ground 6 is only on the 88 and later models and the auto versions (which would not be there on an 88 GTU as well).
Old 04-29-04, 08:15 PM
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Icemark, I respectfully regret to tell you this, but I have 2 (two) 88's. One SE with an automatic and the 88 GTU
with the intermittent under discussion, and THEY BOTH HAVE THAT #6 GROUND...manuals and production planning are not always in sync...they even parts from different mfgs during the same year....I think you probably know that...since there don't seem to be a lot that you don't know....but those grounds are on BOTH of mine....sorry
Old 04-29-04, 08:21 PM
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Originally posted by harley71105
Icemark, I respectfully regret to tell you this, but I have 2 (two) 88's. One SE with an automatic and the 88 GTU
with the intermittent under discussion, and THEY BOTH HAVE THAT #6 GROUND...manuals and production planning are not always in sync...they even parts from different mfgs during the same year....I think you probably know that...since there don't seem to be a lot that you don't know....but those grounds are on BOTH of mine....sorry
No, I don't think you understood what I posted...

All FCs have ground #6.

but they don't all use #6 for feed to the ECU.

There are a half dozen or so other things that use ground #6, its just in your case, your ECU would not (but your blower, door switches, front wiper motor, heat/defrost/fresh air/etc do.
Old 04-29-04, 08:53 PM
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IF your shure your fuel pump is working. Then...

1. get a pad and pen
2. document were everything goes
3. rip everthing down to the short block
4. internally clean the **** out of the uim and lim
5. send injectors of to RC Enginerring to be cleaned
6. replace all injector grommets or air bleeds if needed
7. block of al vaclines and block off EGR, and Bac valve
8. Reassemble with new gaskets and torque to spec.

Thats the best I can do, I hope you get it started..
Old 04-29-04, 09:25 PM
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Yes, Icemark, I did misinterpret what you wrote, thanks.
T2silver, it is only an intermittent problem....otherwise a good plan to dissassemble if needed, but otherwise she runs too good to go through all that just yet...I probably would wind up with more problems than an intermittent no start....thanks
Old 04-29-04, 09:42 PM
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Originally posted by WAYNE88N/A
all right, Icemark- water under the bridge, man. I still think it's that ground the ECU uses for the injectors, among other things, but we're here to try to help people out, not to insult each other and argue semantics...
Actually its called THE EMISSIONS HARNESS, in the FSM.

The Water Thermo Sensor is on the backside of the water pump housing. It's identifyed by a Green colored jack on it. Hey! Give it try. Either change it out or buy a pot and adjust the pot to see if that helps.

Ground point 24 is one and three eights inches left of centerline on the rear rotor housing. It is located on the rear portion of the rear rotor houlsing. It is on a *boss*. It is held on with a bolt. The wires are black in outer color. If the car starts ever, then they are connected most likely.

By the way, I think you've already soleved your problem. Give yourself a fifty buck tip. Here's the deal. Where ever you park the car, allow a couple of feet in front of the car so you can roll it fwd a couple of feet and start the car. Preferably on a downslope.
Old 04-29-04, 09:43 PM
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Originally posted by WAYNE88N/A
all right, Icemark- water under the bridge, man. I still think it's that ground the ECU uses for the injectors, among other things, but we're here to try to help people out, not to insult each other and argue semantics...
Actually its called THE EMISSIONS HARNESS, in the FSM.

The Water Thermo Sensor is on the backside of the water pump housing. It's identifyed by a Green colored jack on it. Hey! Give it try. Either change it out or buy a pot and adjust the pot to see if that helps.

Ground point 24 is one and three eights inches left of centerline on the rear rotor housing. It is located on the rear portion of the rear rotor houlsing. It is on a *boss*. It is held on with a bolt. The wires are black in outer color. If the car starts ever, then they are connected most likely.

By the way, I think you've already soleved your problem. Give yourself a fifty buck tip. Here's the deal. Where ever you park the car, allow a couple of feet in front of the car so you can roll it fwd a couple of feet and start the car. Preferably on a downslope.
Old 04-29-04, 09:44 PM
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Originally posted by WAYNE88N/A
all right, Icemark- water under the bridge, man. I still think it's that ground the ECU uses for the injectors, among other things, but we're here to try to help people out, not to insult each other and argue semantics...
Actually its called THE EMISSIONS HARNESS, in the FSM.

The Water Thermo Sensor is on the backside of the water pump housing. It's identifyed by a Green colored jack on it. Hey! Give it try. Either change it out or buy a pot and adjust the pot to see if that helps.

Ground point 24 is one and three eights inches left of centerline on the rear rotor housing. It is located on the rear portion of the rear rotor houlsing. It is on a *boss*. It is held on with a bolt. The wires are black in outer color. If the car starts ever, then they are connected most likely.

By the way, I think you've already soleved your problem. Give yourself a fifty buck tip. Here's the deal. Where ever you park the car, allow a couple of feet in front of the car so you can roll it fwd a couple of feet and start the car. Preferably on a downslope.
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