A first look at the production FD/20B conversion kit

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Old 11-07-06 | 02:10 PM
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Originally Posted by iceblue
I will when I can. I am busy machining the NA turbo ones for S4-5 engines right now. Do you have any more of yours? Or are you only running the ITB setup you showed?
I sold the intake that is shown, and was running last year. I am in the process of making newer versions both for sale, and for my car as well. There is alot of R+D involved, so the process is a little slow. Should have some pics soon, once completed.
Old 11-07-06 | 06:35 PM
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Nice to hear. Yea I understand it takes alot of effort to design one. Very much so if you get into matching port timing and reversion.
Old 11-08-06 | 10:04 PM
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bump
Old 11-09-06 | 01:48 AM
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Awesome work.
Old 11-13-06 | 10:13 PM
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GtoRx7,
Whats the weight balance with your kit?
Old 11-14-06 | 08:04 AM
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Originally Posted by DHeart197
GtoRx7,
Whats the weight balance with your kit?
If going n/a 20B setup, its 49.5/50.5 front/ rear. If going turbo, it will add about a 100lbs, est. 50.5/49.5 front/rear.
Old 11-14-06 | 11:48 AM
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GtoRX7,
have you ever gotten the butterfly-actuated p-ports working on your N/A 20B?
Old 11-15-06 | 02:38 AM
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Originally Posted by ptrhahn
GtoRX7,
have you ever gotten the butterfly-actuated p-ports working on your N/A 20B?
Over last winter I decided I wanted to build a meaner 20B, that might compliment the p-ports better. This Ver. 2 engine is almost together, still waiting on a few parts. Once I assemble that, I will be building the new Ver. 2 intake manifold (p-port actuators and all) and make some real power possibly.
Old 11-21-06 | 10:32 AM
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Pictures of the modified oil pan for this kit conversion.

Here are the pics of the modified pan. Note the area clearanced for the subframe, and new, relocated oil drain plug.
Attached Thumbnails A first look at the production FD/20B conversion kit-ebay-1-oil-pan-20b-conversion-016.jpg   A first look at the production FD/20B conversion kit-ebay-1-oil-pan-20b-conversion-013.jpg   A first look at the production FD/20B conversion kit-ebay-1-oil-pan-20b-conversion-014.jpg   A first look at the production FD/20B conversion kit-ebay-1-oil-pan-20b-conversion-016.jpg  
Old 11-26-06 | 04:17 PM
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PM'd you!
Old 11-26-06 | 05:18 PM
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Sorry, I forgot to ask a few questions in my PM so I figured I'd ask them here.

1- Will this conversion kit work with a 20B running stock twin turbos?

2- Is the ONLY modification required to make in the intake clear, cutting the LIM? If so, do you have exact numbers or would it be better to test fit the engine and then decide?

3- I noticed you mentioned that in order to make this work you will have to use the FD power steering bracket, and a few other FD components. The question I have is will this kit still work if I plan on removing the powersteering altogether?

Thanks again,

Rizwan
Old 11-27-06 | 09:07 AM
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Not trying to put words in anyone's mouth, just trying to help out. I've talked a good deal with GTORX7 and have gone through pretty much all the same crap you are right now.

I ended up with this kit, and I am glad I did.

1) Yes, he has a kit that will allow you to run stock turbos, just specify it before he starts building. The only real difference, I believe, is simply allowing for the rear oil return line for the turbos to reach the block easily.

2) Sort of. . .in lowering the UIM via cutting the LIM, you necessarily lower the intake elbow as well, right where your PS pump goes. However, if you're not using PS, which you don't have to with this kit, this won't be an issue. You will probably have to relocate the alternator, but i'm not sure. Lastly, you will have to modify the oil fill neck, which is MUCH easier than the LIM, so it should in no way be a camel-back-breaking straw.

3) No, although I'd keep the PS, but that's just my opinion, there are many others who disagree. I guess it depends on what you're trying to do with the car.

If you have any questions concerning this kit, I'd be glad to answer them, if you can't tell already, i'm quite happy with it. My setup is C171 block with GT42R, PS in tact with FD everything per this kits instructions.

hope that helps
ryan
Old 11-27-06 | 08:42 PM
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Thanks Ryan! That was actually very helpful. I'll be PM'ing you shortly regarding a few more questions. I PM'd GTORX7, but I'm guessing he's a little busy. I'm in no hurry though so I'll continue gathering information until then.
Old 12-16-06 | 03:09 PM
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PM'd you GTORX-7. I want your kit !
Old 12-17-06 | 04:38 PM
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What kind of modification do you have to do to the steering rack?
Old 12-17-06 | 08:29 PM
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Old 12-17-06 | 08:37 PM
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Originally Posted by andyfc3s
none
Originally Posted by GtoRx7
I have had many ask for photos of my conversion kit that is offered. I have been side tracked, but finally I have taken the photos of the kit as a whole. Realize that some items are fully made, and Four parts (two pictured) are sent in by the customer, modified, and sent back.

These parts are not pictured, but included in the cost of the kit-
-20B oil pan, sent in/ modified
-FD steering rack, sent in/ modified
- P/S and A/C bracket, sent in/modified (pictured)
- Alternator tensioner bracket, sent in/ modified (pictured)

Parts that are made in house, and pictured-

-Two custom steel plate motor mounts
-Two poly bushing mounts
- (6) Machined spacers for the motor mounts
-Machined water pump outlet
- Machined Idler tensioner, spacer
- Ball bearing Idler pulley
- Full hardware, grade 8 bolts, stainless lock nuts

Cost varies with options selected by purchaser, as follows-

Full conversion, MIG welded steel motor mounts- $1,570.00
Full conversion, TIG welded steel motor mounts- $1,670.00
Optional color anodizing of aluminum parts- + $150.00

This conversion kit is different from a subframe kit, as it retains your full factory subframe. It will keep the steering rack in its perfect, original place. The transmission remains unmoved. And lastly, the 20B can be installed without a Fd rear plate, or other tricks. Two downsides to this kit- Stock intake will have to be modified lower! You will loose the A/C compressor, this maybe will change in the future, as more development is done.
.
Old 12-17-06 | 10:38 PM
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Here you go Glass

Originally Posted by GtoRx7
OH yeah, the motor is using a entirely stock oil pan, not a cut in it, just relocated the oil drain, barely cut the stock subframe for a little clearance. Using a FD S6 front cover, no factory 20b CAS!! Just drilled some holes for the front cover in the oil pan, took 5-minutes. Had to cut off the top pressure feed on the steering rack, relocated it to the side, allowed much lower mounting. relocated the alternator to where the a/c was. that was it, no bump steer, ( Very important in a drift/ road race car) all factory placement. Am I the first?? who knows.
direct link here:
https://www.rx7club.com/showpost.php...4&postcount=10
Old 12-17-06 | 10:40 PM
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Originally Posted by gracer7-rx7
Here you go Glass



direct link here:
https://www.rx7club.com/showpost.php...4&postcount=10
Thanks. I wonder if my Maval Gear converted manual rack would require such modification?
Old 12-17-06 | 10:55 PM
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Go read his original thread. I think there were some pics there. I believe that there is still some work/modifications necessary on the rack for clearance purposes. I'm sure GTO will clarify.

Cheers
Old 12-18-06 | 08:13 AM
  #71  
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Originally Posted by the_glass_man
What kind of modification do you have to do to the steering rack?
Haven been on recently, sorry. The pressure fittting hits the engine/pan no matter what is done. Even a dry sump with a 1/16th plate will hit just the same as a stock pan. So, it is relocated from the top to the side.

Originally Posted by gracer7-rx7
Go read his original thread. I think there were some pics there. I believe that there is still some work/modifications necessary on the rack for clearance purposes. I'm sure GTO will clarify.

Cheers
I also add some clearance to the two U-brackets, more for saftey so there is no pan contact.

ALSO- On my prototype kit, I "notched" the back of the subframe. But now, I simply modify the oil pan to clear the stock subframe. This makes for one very very clean install!!

Originally Posted by the_glass_man
Thanks. I wonder if my Maval Gear converted manual rack would require such modification?
That all depends, if you have a power steering rack that has been converted, hopfully it still has the pressure fittings. The reason being is you can then have a reservoir holding the p.s fluid and looped from inlet to outlet. If they did it like this, then yes you will have to modify it still. If they just capped off everything, and welded shut the fittings, then the seals might blow out on the rack, or cause extra hard steering.
Old 12-18-06 | 01:00 PM
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Originally Posted by GtoRx7
That all depends, if you have a power steering rack that has been converted, hopfully it still has the pressure fittings. The reason being is you can then have a reservoir holding the p.s fluid and looped from inlet to outlet. If they did it like this, then yes you will have to modify it still. If they just capped off everything, and welded shut the fittings, then the seals might blow out on the rack, or cause extra hard steering.
Thanks for your quick replay. Maval removes all the fittings, welds the quil shaft, fills in the fitting holes and powder coats the rest of the rack.
As can be seen from this thread.


Old 12-20-06 | 07:57 AM
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Originally Posted by the_glass_man
Thanks for your quick replay. Maval removes all the fittings, welds the quil shaft, fills in the fitting holes and powder coats the rest of the rack.
As can be seen from this thread.
I see now, that is a very nice piece! They must remove the piston inside the rack as well, or at least the rubber seal, so no pressure develops. That rack will not need any work done to the fittings (obviously) but I do take some material away from the top of the aluminum boss, and that is all that would left to do, along with the clearancing of the two U-clamp flanges.
Old 01-08-07 | 03:47 PM
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Im glad you decedid to come out with this and hope it goes well.....You think withh all these people talking about doing and are doing these projects with a 20b, that the rx7 shops, one of them or all of them would develop a drop in kit and motor or something, everyone is so worried about making fast money instead of grad. or a residual income not a one time wam bam thank you mam I rapped you thing.........

just my 2 cents but I think your setup is going to do good
Old 01-08-07 | 04:02 PM
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what's good on the intake?



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