to those sticking with the nikki: free mod.
#26
I hope you don't mind, I put your quote in my signature because I find it amusing.
You're right about one thing, there needs to be some sort of evidence or proof to back up any flow-related mod you do (or any mod for that matter).
It's just that your initial post was very confident-sounding in how beneficial this "free" mod would be, there was no doubt or maybe there. It's the kind of post that can make someone blindly try it, or believe it and have them trying to counter someone else's argument because "they saw it on the forum"
Jon
You're right about one thing, there needs to be some sort of evidence or proof to back up any flow-related mod you do (or any mod for that matter).
It's just that your initial post was very confident-sounding in how beneficial this "free" mod would be, there was no doubt or maybe there. It's the kind of post that can make someone blindly try it, or believe it and have them trying to counter someone else's argument because "they saw it on the forum"
Jon
I dont care about the reason
#27
The Chartist
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There ya go!
I'm actually VERY interested in any manifold porting ideas that get backed up by empirical evidence since I'm looking to port another manifold for my car. We have some questions about whether the one I have was ported in the most efficient way possible or not, but we would need many manifolds and lots of dyno time to test the different ideas we have.
Jon
I'm actually VERY interested in any manifold porting ideas that get backed up by empirical evidence since I'm looking to port another manifold for my car. We have some questions about whether the one I have was ported in the most efficient way possible or not, but we would need many manifolds and lots of dyno time to test the different ideas we have.
Jon
Jon, take it easy, this is an internet forum, the things that people write don't always come out on the other end as it was intended to, no one should take it personally.
#29
I hate drum brakes
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Relax a little, buddy. Are you saying I was foolish to check with an engine builder before taking a power tool to my intake?
I'm all for trying out new ideas, but I'm also for knowing what I'm doing. If you NEVER heard of anybody comparing this mod to a stock intake, why didn't YOU compare to stock instead of ruining the result by doing "a bunch of crap at the same time as the manifold"? Maybe you should be ranting at yourself?
It's beneficial for all of us to share opinions & experience, but tempering your words with respect for you fellow forum members (most of whom build their own cars) would definitely win you a wider audience.
I'm all for trying out new ideas, but I'm also for knowing what I'm doing. If you NEVER heard of anybody comparing this mod to a stock intake, why didn't YOU compare to stock instead of ruining the result by doing "a bunch of crap at the same time as the manifold"? Maybe you should be ranting at yourself?
It's beneficial for all of us to share opinions & experience, but tempering your words with respect for you fellow forum members (most of whom build their own cars) would definitely win you a wider audience.
So, instead of getting on my *** about armchair mechanics and go fast philosophers getting on my nerves, why don't you send me a stock intake manifold to compare, make videos, take pictures, and if I can find one, dyno the car?
#30
1st-Class Engine Janitor
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Myself, I've always figured that there was a reason Mazda made the intermediate ports smaller than the (much longer) end ports.
After all, making them smaller costs more aluminum in the casting... and when you make a few hundred thousand of them, that difference adds up.
After all, making them smaller costs more aluminum in the casting... and when you make a few hundred thousand of them, that difference adds up.
#31
Rotary Freak
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Guys who are reluctant to understand simple electricity, like Kirchoffs law for example, end up doing way too much work and spending too much money, whereas a little study and thinking would solve their problem.
#32
weak minds wear the crown
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Not at all. You learn more from studying and understanding the underlying theories. Any Trial and Error experience is half error to start with.
Guys who are reluctant to understand simple electricity, like Kirchoffs law for example, end up doing way too much work and spending too much money, whereas a little study and thinking would solve their problem.
Guys who are reluctant to understand simple electricity, like Kirchoffs law for example, end up doing way too much work and spending too much money, whereas a little study and thinking would solve their problem.
#33
Banned. I got OWNED!!!
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i must agree and disagree, the only way to learn is through the scientific method, in which you do BOTH http://www.sciencebuddies.org/mentor...c_method.shtml
#34
82, 83, 88, 82 RX-7again!
#36
I plan on pulling my mani to clean, smooth, and paint, but will wait till I hear some more opinions. Seems to be alot of interesting concepts, but I'm mostly curious to what the half-way point would result in.
Quick O/T, is the intake manifold gasket reusable?
Quick O/T, is the intake manifold gasket reusable?
Last edited by feerocknok; 06-30-08 at 12:37 AM.
#37
RX HVN
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I can't bring any expertise to this interesting discussion - just some (interesting?) pix.
I sent off this 79 Mani to Carl last spring, and here is how HE ported it - doesn't appear he touched the engine-side, just the carb-side. Or if he DID work the engine side, its much more subtle. The fact he did it this way obviously has SOME merit since I think we all have high regard for his expertise. Maybe we can coax some comments from him?
And, unfortunately, I can't contribute any user-experience (yet) 'cause I haven't installed it in the car with the Sterling Nikki....
Stu Aull
80GS
Alaska
I sent off this 79 Mani to Carl last spring, and here is how HE ported it - doesn't appear he touched the engine-side, just the carb-side. Or if he DID work the engine side, its much more subtle. The fact he did it this way obviously has SOME merit since I think we all have high regard for his expertise. Maybe we can coax some comments from him?
And, unfortunately, I can't contribute any user-experience (yet) 'cause I haven't installed it in the car with the Sterling Nikki....
Stu Aull
80GS
Alaska
#38
Call me "Snake"
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What grinds my gears is the how you dismiss the questions and theories of forum members who are actual builders, not "armchair mechanics". Armchair mechanics don't turn wrenches, it's possible we have some clue what we're doing. R-E-S-P-E-C-T.
Last edited by SerpentKing; 06-30-08 at 07:32 AM.
#40
RX for fun
iTrader: (13)
Not at all. You learn more from studying and understanding the underlying theories. Any Trial and Error experience is half error to start with.
Guys who are reluctant to understand simple electricity, like Kirchoffs law for example, end up doing way too much work and spending too much money, whereas a little study and thinking would solve their problem.
Guys who are reluctant to understand simple electricity, like Kirchoffs law for example, end up doing way too much work and spending too much money, whereas a little study and thinking would solve their problem.
Last edited by Siraniko; 06-30-08 at 08:47 AM.
#41
Call me "Snake"
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Eddison was smart in that he brought in researchers to back him up. If you can accelerate your learning curve by talking to others, YOU SHOULD.
#44
RX for fun
iTrader: (13)
Eddison has investors to pick up the tab for his mistakes. He also didn't have to work 50 hrs @ week, pay the bills, THEN come home and invent the lightbulb. And why shouldn't he go ***** out, he stood to make a fortune. We might make a few extra hp, if we're lucky.
Eddison was smart in that he brought in researchers to back him up. If you can accelerate your learning curve by talking to others, YOU SHOULD.
Eddison was smart in that he brought in researchers to back him up. If you can accelerate your learning curve by talking to others, YOU SHOULD.
And how do you think I learned. I aint no engineer nor I got the funds to support it. Everything is about patience and do not get discourage for failed attempts. That is life...try and try until you succeed...
Last edited by Siraniko; 06-30-08 at 09:39 AM.
#45
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Paul Yaw has done plenty of testing on these things, but he isn't always 100% correct. For instance, he stated on his website (last year, at least) that vacuum advance should be hooked to manifold vacuum. Manifold vacuum decreases as the throttle is opened (increasing the engine load), and therefore the timing would actually retard, just when it should be advancing.
Most experienced engine tuners know that vacuum advance needs to be hooked up to venturi vacuum, as the vacuum at the venturi increases as more air flows thru. This would advance the timing as the engine load is increased, which is what needs to occur.
I know this info is not relevent to the manifold porting, but it does prove that not everything found on the internet is correct, even on Yaw's website.
I haven't explored his website in about a year, so I don't know if that little piece of misiformation was ever corrected.
Now, back to the topic at hand. I have had several rotary engine builders tell me they always port match intakes to the engine. I have not, however, had any that could provide any proof that it helped or hurt performance. This could easily be done by simply dyno testing the same engine, with the intake mod as the only item changed. It is possible that port matching will really help the engine's performance. It is also possible that it will hurt performance. For that matter, it could help under some conditions, while hurting under other conditions. Testing is the way to determine what the outcome is.
Most experienced engine tuners know that vacuum advance needs to be hooked up to venturi vacuum, as the vacuum at the venturi increases as more air flows thru. This would advance the timing as the engine load is increased, which is what needs to occur.
I know this info is not relevent to the manifold porting, but it does prove that not everything found on the internet is correct, even on Yaw's website.
I haven't explored his website in about a year, so I don't know if that little piece of misiformation was ever corrected.
Now, back to the topic at hand. I have had several rotary engine builders tell me they always port match intakes to the engine. I have not, however, had any that could provide any proof that it helped or hurt performance. This could easily be done by simply dyno testing the same engine, with the intake mod as the only item changed. It is possible that port matching will really help the engine's performance. It is also possible that it will hurt performance. For that matter, it could help under some conditions, while hurting under other conditions. Testing is the way to determine what the outcome is.
#46
Hunting Skylines
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Paul Yaw has done plenty of testing on these things, but he isn't always 100% correct. For instance, he stated on his website (last year, at least) that vacuum advance should be hooked to manifold vacuum. Manifold vacuum decreases as the throttle is opened (increasing the engine load), and therefore the timing would actually retard, just when it should be advancing.
Most experienced engine tuners know that vacuum advance needs to be hooked up to venturi vacuum, as the vacuum at the venturi increases as more air flows thru. This would advance the timing as the engine load is increased, which is what needs to occur.
I know this info is not relevent to the manifold porting, but it does prove that not everything found on the internet is correct, even on Yaw's website.
I haven't explored his website in about a year, so I don't know if that little piece of misiformation was ever corrected..
Most experienced engine tuners know that vacuum advance needs to be hooked up to venturi vacuum, as the vacuum at the venturi increases as more air flows thru. This would advance the timing as the engine load is increased, which is what needs to occur.
I know this info is not relevent to the manifold porting, but it does prove that not everything found on the internet is correct, even on Yaw's website.
I haven't explored his website in about a year, so I don't know if that little piece of misiformation was ever corrected..
Ignition vacuum advance is never hooked up to venturi vacuum. It's either hooked up to pure manifold vacuum or ported vacuum which is just above the throttle plate so it sees manifold vacuum as soon as the throttle is cracked open.
Your theory defies the laws of physics. As load increases the pressure inside the combustion chamber increases which helps the mixture burn quicker. This means you need less timing.
I can't find one source on the net that says to use venturi vacuum for ignition timing yet there are countless articles that support manifold or ported vacuum.
http://www.vetteclub.org/technicalti..._explained.pdf
Manifold vacuum is very easy to tap and utilize: Simply drill a hole in the intake manifold and stick a hose
in it. This vacuum can then be used to power accessories (headlight doors and heater controls), or it can be
used as a signal source based on how hard the engine is working. One such signal source application is
distributor vacuum advance: When the engine is working lightly (high vacuum produced), the ignition is
advanced, and as the engine loses vacuum due to the throttle being mashed to the floor, vacuum is lost and
ignition is retarded. Pretty simple.
But what if you want to “switch” the vacuum on and off based on whether the engine is just idling or in
cruise mode? Enter the term “Ported Vacuum.”
When emissions became a priority to vehicle manufacturers, a method had to be found to reduce emissions
at idle. The amount of Hydrocarbons emitted out of the tailpipe can be drastically altered by changing the
timing: Retarding the timing reduces Hydrocarbon emissions. But retarded timing adversely affects gas
mileage at cruise. So a method was needed to retard timing at idle, yet maintain it at normal levels for
cruise. The solution was seen to “turn off” the vacuum advance at idle, yet have it operate normally under
all other operating conditions. To do this, a small hole was drilled in the carburetor throttle body just above
the position of the throttle plate at idle (NOT in the venturi area), and this hole was connected to a vacuum
nipple on the carb. When the throttle plates are closed at idle, they act as an “off” switch to block the
drilled hole from manifold vacuum. As the throttle plates are opened up, the hole becomes fully exposed to
manifold vacuum, and normal manifold vacuum is realized at the nipple. Thus, you have a manifold
vacuum “on-off” switch, turning manifold vacuum “off” at idle, and restoring it to normal operation once
the throttle plate is cracked open. Vacuum advance can be eliminated at idle for good emissions, and
instantly restored to normal operation at cruise. At both cruise and Wide Open Throttle (WOT), manifold
vacuum and ported vacuum are exactly the same: There is high vacuum at cruise, and virtually no vacuum
at WOT. The difference in vacuum occurs only at idle.
in it. This vacuum can then be used to power accessories (headlight doors and heater controls), or it can be
used as a signal source based on how hard the engine is working. One such signal source application is
distributor vacuum advance: When the engine is working lightly (high vacuum produced), the ignition is
advanced, and as the engine loses vacuum due to the throttle being mashed to the floor, vacuum is lost and
ignition is retarded. Pretty simple.
But what if you want to “switch” the vacuum on and off based on whether the engine is just idling or in
cruise mode? Enter the term “Ported Vacuum.”
When emissions became a priority to vehicle manufacturers, a method had to be found to reduce emissions
at idle. The amount of Hydrocarbons emitted out of the tailpipe can be drastically altered by changing the
timing: Retarding the timing reduces Hydrocarbon emissions. But retarded timing adversely affects gas
mileage at cruise. So a method was needed to retard timing at idle, yet maintain it at normal levels for
cruise. The solution was seen to “turn off” the vacuum advance at idle, yet have it operate normally under
all other operating conditions. To do this, a small hole was drilled in the carburetor throttle body just above
the position of the throttle plate at idle (NOT in the venturi area), and this hole was connected to a vacuum
nipple on the carb. When the throttle plates are closed at idle, they act as an “off” switch to block the
drilled hole from manifold vacuum. As the throttle plates are opened up, the hole becomes fully exposed to
manifold vacuum, and normal manifold vacuum is realized at the nipple. Thus, you have a manifold
vacuum “on-off” switch, turning manifold vacuum “off” at idle, and restoring it to normal operation once
the throttle plate is cracked open. Vacuum advance can be eliminated at idle for good emissions, and
instantly restored to normal operation at cruise. At both cruise and Wide Open Throttle (WOT), manifold
vacuum and ported vacuum are exactly the same: There is high vacuum at cruise, and virtually no vacuum
at WOT. The difference in vacuum occurs only at idle.
#47
Hunting Skylines
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http://www.chevelles.com/forums/show...t=ignition+101
TIMING AND VACUUM ADVANCE 101
The most important concept to understand is that lean mixtures, such as at idle and steady highway cruise, take longer to burn than rich mixtures; idle in particular, as idle mixture is affected by exhaust gas dilution. This requires that lean mixtures have "the fire lit" earlier in the compression cycle (spark timing advanced), allowing more burn time so that peak cylinder pressure is reached just after TDC for peak efficiency and reduced exhaust gas temperature (wasted combustion energy). Rich mixtures, on the other hand, burn faster than lean mixtures, so they need to have "the fire lit" later in the compression cycle (spark timing retarded slightly) so maximum cylinder pressure is still achieved at the same point after TDC as with the lean mixture, for maximum efficiency.
The centrifugal advance system in a distributor advances spark timing purely as a function of engine rpm (irrespective of engine load or operating conditions), with the amount of advance and the rate at which it comes in determined by the weights and springs on top of the autocam mechanism. The amount of advance added by the distributor, combined with initial static timing, is "total timing" (i.e., the 34-36 degrees at high rpm that most SBC's like). Vacuum advance has absolutely nothing to do with total timing or performance, as when the throttle is opened, manifold vacuum drops essentially to zero, and the vacuum advance drops out entirely; it has no part in the "total timing" equation.
At idle, the engine needs additional spark advance in order to fire that lean, diluted mixture earlier in order to develop maximum cylinder pressure at the proper point, so the vacuum advance can (connected to manifold vacuum, not "ported" vacuum - more on that aberration later) is activated by the high manifold vacuum, and adds about 15 degrees of spark advance, on top of the initial static timing setting (i.e., if your static timing is at 10 degrees, at idle it's actually around 25 degrees with the vacuum advance connected). The same thing occurs at steady-state highway cruise; the mixture is lean, takes longer to burn, the load on the engine is low, the manifold vacuum is high, so the vacuum advance is again deployed, and if you had a timing light set up so you could see the balancer as you were going down the highway, you'd see about 50 degrees advance (10 degrees initial, 20-25 degrees from the centrifugal advance, and 15 degrees from the vacuum advance) at steady-state cruise (it only takes about 40 horsepower to cruise at 50mph).
When you accelerate, the mixture is instantly enriched (by the accelerator pump, power valve, etc.), burns faster, doesn't need the additional spark advance, and when the throttle plates open, manifold vacuum drops, and the vacuum advance can returns to zero, retarding the spark timing back to what is provided by the initial static timing plus the centrifugal advance provided by the distributor at that engine rpm; the vacuum advance doesn't come back into play until you back off the gas and manifold vacuum increases again as you return to steady-state cruise, when the mixture again becomes lean.
The key difference is that centrifugal advance (in the distributor autocam via weights and springs) is purely rpm-sensitive; nothing changes it except changes in rpm. Vacuum advance, on the other hand, responds to engine load and rapidly-changing operating conditions, providing the correct degree of spark advance at any point in time based on engine load, to deal with both lean and rich mixture conditions. By today's terms, this was a relatively crude mechanical system, but it did a good job of optimizing engine efficiency, throttle response, fuel economy, and idle cooling, with absolutely ZERO effect on wide-open throttle performance, as vacuum advance is inoperative under wide-open throttle conditions. In modern cars with computerized engine controllers, all those sensors and the controller change both mixture and spark timing 50 to 100 times per second, and we don't even HAVE a distributor any more - it's all electronic.
TIMING AND VACUUM ADVANCE 101
The most important concept to understand is that lean mixtures, such as at idle and steady highway cruise, take longer to burn than rich mixtures; idle in particular, as idle mixture is affected by exhaust gas dilution. This requires that lean mixtures have "the fire lit" earlier in the compression cycle (spark timing advanced), allowing more burn time so that peak cylinder pressure is reached just after TDC for peak efficiency and reduced exhaust gas temperature (wasted combustion energy). Rich mixtures, on the other hand, burn faster than lean mixtures, so they need to have "the fire lit" later in the compression cycle (spark timing retarded slightly) so maximum cylinder pressure is still achieved at the same point after TDC as with the lean mixture, for maximum efficiency.
The centrifugal advance system in a distributor advances spark timing purely as a function of engine rpm (irrespective of engine load or operating conditions), with the amount of advance and the rate at which it comes in determined by the weights and springs on top of the autocam mechanism. The amount of advance added by the distributor, combined with initial static timing, is "total timing" (i.e., the 34-36 degrees at high rpm that most SBC's like). Vacuum advance has absolutely nothing to do with total timing or performance, as when the throttle is opened, manifold vacuum drops essentially to zero, and the vacuum advance drops out entirely; it has no part in the "total timing" equation.
At idle, the engine needs additional spark advance in order to fire that lean, diluted mixture earlier in order to develop maximum cylinder pressure at the proper point, so the vacuum advance can (connected to manifold vacuum, not "ported" vacuum - more on that aberration later) is activated by the high manifold vacuum, and adds about 15 degrees of spark advance, on top of the initial static timing setting (i.e., if your static timing is at 10 degrees, at idle it's actually around 25 degrees with the vacuum advance connected). The same thing occurs at steady-state highway cruise; the mixture is lean, takes longer to burn, the load on the engine is low, the manifold vacuum is high, so the vacuum advance is again deployed, and if you had a timing light set up so you could see the balancer as you were going down the highway, you'd see about 50 degrees advance (10 degrees initial, 20-25 degrees from the centrifugal advance, and 15 degrees from the vacuum advance) at steady-state cruise (it only takes about 40 horsepower to cruise at 50mph).
When you accelerate, the mixture is instantly enriched (by the accelerator pump, power valve, etc.), burns faster, doesn't need the additional spark advance, and when the throttle plates open, manifold vacuum drops, and the vacuum advance can returns to zero, retarding the spark timing back to what is provided by the initial static timing plus the centrifugal advance provided by the distributor at that engine rpm; the vacuum advance doesn't come back into play until you back off the gas and manifold vacuum increases again as you return to steady-state cruise, when the mixture again becomes lean.
The key difference is that centrifugal advance (in the distributor autocam via weights and springs) is purely rpm-sensitive; nothing changes it except changes in rpm. Vacuum advance, on the other hand, responds to engine load and rapidly-changing operating conditions, providing the correct degree of spark advance at any point in time based on engine load, to deal with both lean and rich mixture conditions. By today's terms, this was a relatively crude mechanical system, but it did a good job of optimizing engine efficiency, throttle response, fuel economy, and idle cooling, with absolutely ZERO effect on wide-open throttle performance, as vacuum advance is inoperative under wide-open throttle conditions. In modern cars with computerized engine controllers, all those sensors and the controller change both mixture and spark timing 50 to 100 times per second, and we don't even HAVE a distributor any more - it's all electronic.
#48
Adolf Hitler Verfechter
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#49
Adolf Hitler Verfechter
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EDIT!!
I have nothing more to add,than to quote Jeff.
*Edit*
Oh what the hell.Look at the brochure for a Ford SVT Contour.The intake manifold was Extrude honed.
Now as everyone knows,this means that you pump abrasive paste into the manifold,which smooths it,but allso enlarges it a wee bit.
They did not just port match the manifold to the head,but they changed the whole shape,size and how the smooth the manifold is on the inside.
Airflow is a very,very difficult to work with.Small changes make a big difference.Most of the time negative!
Cheers
Karis
I have nothing more to add,than to quote Jeff.
*Edit*
Oh what the hell.Look at the brochure for a Ford SVT Contour.The intake manifold was Extrude honed.
Now as everyone knows,this means that you pump abrasive paste into the manifold,which smooths it,but allso enlarges it a wee bit.
They did not just port match the manifold to the head,but they changed the whole shape,size and how the smooth the manifold is on the inside.
Airflow is a very,very difficult to work with.Small changes make a big difference.Most of the time negative!
Cheers
Karis
#50
Hunting Skylines
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Reversion is not the only issue. Port matching the primaries causes the port to both expand and turn at the same time due to the sharp turn at the end of the runner. This is very bad for flow.