1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

intercooler mounting problems

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Old 02-04-11 | 08:36 AM
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cshaw07's Avatar
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intercooler mounting problems

I bought this unknown intercooler from some guy off of craigslist. I was looking at it the other day and realized that i have no way to mount it! there were two bolts on the side of it, but they are broken off in the cooler mount holes. Is there anyway i can drill and tap this thing? or what are my options here? Id like to have two bolts in the top and two in the bottom. heres a crappy pic, ill take some better ones of the cooler tonight. thanks



i just threw it in there to see if it would fit and snapped a pic, its not going to be there perminatly...
Old 02-04-11 | 08:45 AM
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i just read my own post and thought it sounded like i was asking you guys to tell me how to mount in the the car... im only asking how i can tap it to put bolts in it, or another method i could use that wouldnt involve drilling into this thing.
Old 02-04-11 | 09:15 AM
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Either weld on tabs to it, or use some kind of Straps. (Like muffler straps).
Old 02-04-11 | 09:16 AM
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Another option is welding bungs to the intercooler exactly where you need them.
Old 02-04-11 | 09:24 AM
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i have a mig, but i cant weld aluminium could i use a brazing rod and a cylinder of MAPP gas?
Old 02-04-11 | 10:09 AM
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Mark where you'd want the mounting bungs to be, and take it to a welding shop... shouldn't be more than 20 bucks to weld a couple aluminum bungs onto that thing. Just be careful with tightening them as it's easy to strip threads out of aluminum..... also use a bung with a coarser thread, not fine, it'll hold up better.
Old 02-04-11 | 10:15 AM
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thanks man, ill do that.
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