1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

How does this come off? PLEASE HELP!

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Old 03-31-12, 04:25 PM
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Exclamation How does this come off? PLEASE HELP!

Changing all the bushings on my '85 GSL and I'm stuck on the rear lower control arm. This is the front bolt that I can't seem to get out. I managed to remove the nut but the bolt isn't budging. It looks like theres a small plate that stops it from spinning but it's rusty so it's hard to tell. I've tried everything, including a pry bar.
Attached Thumbnails How does this come off? PLEASE HELP!-controlarm.jpg  
Old 03-31-12, 04:28 PM
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that should come out spray some pb blaster on it
Old 03-31-12, 04:30 PM
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Can I spin it out? Or is it meant to just come straight out?
Old 03-31-12, 04:50 PM
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Straight out. They all have tabs to keep them from spinning out on its own.
Old 03-31-12, 05:10 PM
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Originally Posted by orion84gsl
straight out. They all have tabs to keep them from spinning out on its own.
+1
Old 03-31-12, 05:31 PM
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Any trick to do that? Soaked it with liquid wrench. Got the bolt to spin but it's not coming out. Could it be fused to the inside of the bushing?
Old 03-31-12, 05:43 PM
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If it is spinning and not coming out when you put pressure on it with a pry bar, then it may be carroded to the inside of the bushing, you will have to figure out a way to bump it somehow, maybe hit the pry bar with a hammer? It is awkward to get to, you just have to rig smething up.
Old 03-31-12, 08:16 PM
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Or cut it and get new bolts. Sucks, but thats probably what you'll have to do. (thats if our luck is similar anyway )
Old 03-31-12, 08:38 PM
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Do you know the parts number for the bolts? I would assume I can get them at the dealer...
Old 03-31-12, 09:04 PM
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^hardware store would be cheaper. just measure the length and take the nut with u. probably going to be metric thread.
Old 03-31-12, 09:11 PM
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^ thats what i do. Take the new bushing sleeve with you when you go.
Old 03-31-12, 09:17 PM
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Id say in a few more months,it should fall off on its own!
Im sorry,I know thats not helpful. Im from CA, and we almost never see that much brown on a car unless its a UPS truck!
Old 03-31-12, 09:21 PM
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So just hit the head of that bolt with an angle grinder then punch the bolt through with a mallet? I just don't wanna cut it then the bolt is STILL fused to the threading lol
Old 03-31-12, 09:42 PM
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Thats a distinct possibilty,theres a lot of surface area on that bolt to rust up, besides just under the head.
Worst case scenario,you might have to cut both ends off, then take the link and put it under a press to extract the shank. New nut and new bolt, and youll be up and running again. Check the unibody around those control arm mounts,they are known to dissapear into rust.
Old 03-31-12, 10:44 PM
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Well, the nut came off no problem so let's just hope once I cut the bolt head off I can just break the thread loose from the sleeve.
Old 03-31-12, 11:39 PM
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Best thing to do with that kind of situation if you are replacing the bushing anyway is to take a sawzall with a metal blade and cut the bolt off on the bushing side of the mounting flanges. They generally rust in there so badly they can't be removed by any means any of us here have. I know from experience dealing with a nearly 20 year old truck that saw very hard use and little washing in an area that saw road salt quite often in the winter. This basically means that the truck was absolutely loaded with rusty parts, most of which had to have the mounting bolts cut off to remove them. Suspension parts are just about the worst too besides exhaust parts for rust since those areas rarely get properly washed off. This is one reason I am glad my 79 has never seen any winter driving, and so far from what i have done, everything has been easily removed. Road salt is truly a killer of metal parts, worse than anything else out there.
Old 04-01-12, 09:51 AM
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if the nut is already off you can try a 3lb sledge and a piece of wood between the hammer and the bolt to try and for enough to get the rust to break. next bet would be either a torch to expand the metal a bit, or cut it off.
Old 04-01-12, 10:31 AM
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Originally Posted by roarinrotaryrx7
Do you know the parts number for the bolts? I would assume I can get them at the dealer...
part number is 0305-28-111B. Mazda turns the server off on evenings and weekends so i can't check price or availability. assume its special order, 2-3 days away
Old 04-02-12, 11:35 AM
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The bolt has bonded to the metal sleeve that runs through the bushing. You will never, ever, be able to break it free. You will tear your car apart before that happens. Here's what will save you days of effort and swear words:

Go to Harbor Freight and pay 20 bucks for a 4 1/2" angle grinder with a cutoff wheel. Use that to cut through the bolt BETWEEN THE BUSHING AND THE MOUNT, on each side (so the bushing falls right out). Then replace the bolt and nut, any hardware store should have them.

I spent 4 days on my bushings, making about 5% progress. Then I bought that angle grinder and a bunch of bolts, and did the other 95% in about 4 hours. Best money I ever spent.




.
Old 04-02-12, 11:41 AM
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Originally Posted by Kentetsu
The bolt has bonded to the metal sleeve that runs through the bushing. You will never, ever, be able to break it free. You will tear your car apart before that happens. Here's what will save you days of effort and swear words:

Go to Harbor Freight and pay 20 bucks for a 4 1/2" angle grinder with a cutoff wheel. Use that to cut through the bolt BETWEEN THE BUSHING AND THE MOUNT, on each side (so the bushing falls right out). Then replace the bolt and nut, any hardware store should have them.

I spent 4 days on my bushings, making about 5% progress. Then I bought that angle grinder and a bunch of bolts, and did the other 95% in about 4 hours. Best money I ever spent.




.
yep, exactly
Old 04-02-12, 07:30 PM
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Yup. Once I realized mine were seized to the bushing I didn't even bother with the wrenches. I just chopped em out, brought them to my fastener supplier and torched out the old bushings. This will save you major headache and time. If you use a torch instead of a press or bonfire to get the bushings out, wear a dust mask or respirator. I was sneezing black **** for a week.
Old 04-04-12, 11:43 AM
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Yeah, toss the links into a bonfire and the bushings will expand and squirt right out of the arm. A propane torch can't do this even if you leave it burning for hours. Trust me.
Old 04-04-12, 12:24 PM
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cheap $100 harbor freight press. you wont believe how bad you need one until you buy one. I use mine all the time, suspension parts are a breeze now.
Old 04-04-12, 12:38 PM
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You're dealing with what's known as a Galvanic Interaction, and like Kentetsu has stated, you will NEVER get the bolt to come out. Angle grinder with a thin blade. You can (and it's preferable for the strength of the material) burn out the rubber with one or two propane torches. You need to scrape away the burnt material with a cheap standard screwdriver, but it'll come out in 10-15 minutes.
Old 04-04-12, 09:00 PM
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Thanks for all the awesome input guys, I managed to get everything off and all the bushings out. I used a sawzall to cut the bolts and threw the arms in a fire for a few mins and the bushings popped right out. I sent the arms to get sandblasted and painted and started putting all the new bushings in this evening. I took photos of the whole process in case it happens to anyone else. Seems to be fairly common.



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