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Fully upholstered "A pillar" 3 gauge pod - prototype complete

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Old 03-15-09, 01:32 PM
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Fully upholstered "A pillar" 3 gauge pod - prototype complete

Attached are pictures from my steps in making and upholstering a real 3rd gen driver side A-Pillar with 3 gauge pods embedded to look like stock.


Those that know me and my projects aren't surprised by my desire to have modifications look stock, but this one was a complete PAIN to discover how to do.


I am interested in those that might want one.

Review the pictures and I await your replies.

In these pictures you can see that i attached a 2 gauge pillar overlay.
(Made of hard shiney plastic) - ugh.

I trimmed the top and bottom off, making sure to maintain the normal location, and then plastic welded it to it.

After that i used bumper filler (plyable) and merged the two together.

After that I added thin sweatshirt material to it to replicate the spongeyness of the original vynil covering.

More in the next post.
Attached Thumbnails Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2235.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2238.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2243.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2246.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2248.jpg  

Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2252.jpg  

Last edited by gracer7-rx7; 03-18-10 at 02:33 PM.
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Old 03-15-09, 01:36 PM
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Here is an additional photo of prep before vynil covering, and a few of the the final product.


Folks, without a vaccuum table, this is tortuously hard...
So, if I am to mass produce these, someone needs to offer one up for sale or offer how to make one. (Maybe from an old air hockey table?)
Attached Thumbnails Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim2255.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0016.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0017.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0018.jpg  
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Old 03-15-09, 02:27 PM
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Looks great, but you could have saved yourself a great deal of effort by buying a 3 guage A-piller pod and upholstering it. I know Auto Meter makes (made?) one out of black Kydex that you could wrap easilly.
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Old 03-15-09, 02:28 PM
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I see you are using Plastruct Bondene...

That looks like a really awesome job.

In order to vacuum form the vinyl to the pillar, you'd have to drill a grid of tiny (~1/16") holes across the entire surface of the pillar, before attaching the sweatshirt material. This would allow the vacuum to suck through the pillar so the heated and pliable vinyl would be "encouraged" to follow the contours of the part. You'd also have to build what amounts to a "fence" around the perimeter of the part, on the back side. The fence would interface tightly with the vacuum table so that the vacuum would pass only through the front surface of the pillar.

James
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Old 03-15-09, 02:32 PM
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looks nice....I was wanting to do this to mine as I also hate the plastic look... I would need a way to get my 60mm defi gauge to fit in the upper hole...I'm going with 52mm in the lower two...
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Old 03-15-09, 07:54 PM
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Originally Posted by pugg57
Looks great, but you could have saved yourself a great deal of effort by buying a 3 guage A-piller pod and upholstering it. I know Auto Meter makes (made?) one out of black Kydex that you could wrap easilly.

Actually no, not according to thier site, or any other that I could find.

Noone makes a compelte ready to install in place of the stock pillar.

They only make a cover that can be screwd (ugh) or glued (ugh) to the existing pillar.

This appears to be the only upholstered, pillar that (since its made FROM a mazda pillar) replaces the stock one.

I forgot to mention that i'm using STRI gauges.

...the amber peak hold ones.

EGT / Boost / and Oil Temp

I am replacing the 1/4 inch wide (gaudy) red buttons with smaller radioshack micro momentaries (the tiny black one in the image.

Screwed in from behind (inside the pod) no retaining nut is required and only the tiny shaft of the pushbutton is visible. (almost completely IN-visible)

(See pix)
Attached Thumbnails Fully upholstered "A pillar" 3 gauge pod - prototype complete-prs1c-2160419w345.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-prs1c-2160455w345.jpg  
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Old 03-15-09, 08:25 PM
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Any way you could do a RHD one. dual or triple. Id be first in line!
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Old 03-15-09, 09:12 PM
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How hard was it to cover it in vinyl and Where did you get it? I have the autometer three gauge pod and Id love to cover it in vinyl!
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Old 03-16-09, 05:42 AM
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Nice work



later
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Old 03-16-09, 08:14 AM
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I would like to see the autometer pillar.

Can you post a picture?


It was incredibly hard to cover, it took days of slow streching, alot of heat, and the best contact cement on the market.
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Old 03-16-09, 10:39 AM
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Originally Posted by Sniper_X
I would like to see the autometer pillar.

Can you post a picture?

Not the best, but you get the idea. I thought I had a better one. I'm still looking...

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Old 03-16-09, 10:47 AM
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So that pillar completely REPLACES the stock pillar?

it snaps right into the body pillar or does it sit OVER the stock one?
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Old 03-16-09, 10:52 AM
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It's a cover. So I had to drill a hole into it to pass the wires through and IIRC for the mounting pegs. I can't remember that last part for sure though.
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Old 03-16-09, 10:55 AM
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Ah.

So that autometer pillar is NOT a pillar that replaces the stock one.

To answer the person that said I should have gotten that one, the ones i'm thinking of making would be REPLACEMENTS... NOT covers.

Much better in my opinion.
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Old 03-16-09, 02:19 PM
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I agree. I would have preferred a replacement as well. But at the time, that was all that was available. If the above is a good price and quality, then I'd be more than happy to replace this thing.
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Old 03-16-09, 05:05 PM
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i fiberglassed a 3-gauge pillar to my a-pillar instead of using some kind of sealant. i also just spraypainted my a-pillar instead of re-upholstering it. mine came out great
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Old 03-16-09, 07:02 PM
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I thought about it, but the idea of the REST of the upholstery being soft and vynil, then that being hard and plastic-y, I thought I should go the extra mile there.

I'm on the fence if i would do it again, but would if i could re-sell them.

I like mods to appear to be like they were designed to be that way from the factory.

Had i not upholstered it, I would have painted it with a texture that replicated a grain as close as possible though.
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Old 03-16-09, 07:27 PM
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i`ll take one..how much?
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Old 03-16-09, 07:29 PM
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Here is the latest update.

I will be dressing the tiny holes around my micro switches. (Using heat to smooth the edges and dye to re-black it all.)
Attached Thumbnails Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0021.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0022.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0026.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0027.jpg   Fully upholstered "A pillar" 3 gauge pod - prototype complete-hpim0028.jpg  

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Old 03-16-09, 11:17 PM
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When I bought my autometer gauge pod I was little mad about it not coming prepared to go in but, I just went down to Home Depot and bought some stuff to make it snap in like stock its not perfect but it works.
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Old 03-22-09, 10:10 PM
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Originally Posted by Rx72Heaven
Any way you could do a RHD one. dual or triple. Id be first in line!

I have a passenger pillar i could use, but where to get a RHD pod set?
any ideas?
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